DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Denoising diffusion probabilistic models for generative alloy design

Journal Article · · Additive Manufacturing

Inverse material design is an extremely challenging optimization task made difficult by, in part, the highly nonlinear relationship linking performance with composition. Quantitative approaches have improved significantly owing to advances in high throughput experimentation and computational thermodynamics. However, existing physics-based tools are mostly forward models; input a chemistry and obtain a prediction. More recently the materials community has leveraged advances in the machine learning community to establish novel inverse design frameworks. Very recently denoising diffusion probabilistic models have been shown to be extremely powerful generators producing synthetic data of various modalities e.g. images, text, audio, tables, etc.. In this work a novel framework for alloy design and optimization is proposed leveraging these class of models. Five key generative tasks are demonstrated (1) unconditional generation (2) composition conditioned generation (3) property conditioned generation (4) multi-feedstock conditioned generation and (5) generative optimization. These methods were tested on three case studies: high entropy alloy design, superalloy binder jet additive manufacturing, and in-situ dual-feedstock wire-arc additive manufacturing. Results indicate that the established models are extremely flexible, expressive, and robust. The architecture’s flexibility and training procedure empower the model to learn complex intra-compositional and composition-property relationships. Furthermore, the probabilistic nature of these models makes them well suited for addressing solution non-uniqueness and tackling uncertainty quantification tasks. While the fidelity and quantity of the underlying training data is paramount, we envision that future alloy design frameworks will make extensive use of these kinds of machine learning models as “search” tools bolstering the utility of experimental and computational approaches.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Laboratory Directed Research and Development (LDRD) Program; USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Materials & Manufacturing Technologies Office (AMMTO)
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
2483952
Journal Information:
Additive Manufacturing, Journal Name: Additive Manufacturing Vol. 94; ISSN 2214-8604
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (30)

Generative Deep Neural Networks for Inverse Materials Design Using Backpropagation and Active Learning journal January 2020
Minor Elements and Solidification Cracking During Laser Powder-Bed Fusion of a High $$\gamma ^{\prime }$$ CoNi-Base Superalloy journal February 2023
Additive Manufacturing of Pure Mo and Mo + TiC MMC Alloy by Electron Beam Powder Bed Fusion journal November 2020
Microstructure Generation via Generative Adversarial Network for Heterogeneous, Topologically Complex 3D Materials journal December 2020
Process-Structure-Property Modeling for Severe Plastic Deformation Processes Using Orientation Imaging Microscopy and Data-Driven Techniques journal March 2019
Microstructure Characterization and Reconstruction in Python: MCRpy journal September 2022
Thermo-Calc & DICTRA, computational tools for materials science journal June 2002
Reduced-order structure-property linkages for polycrystalline microstructures based on 2-point statistics journal May 2017
Alloys-by-design: Application to new superalloys for additive manufacturing journal January 2021
Segregation engineering of grain boundaries of a metastable Fe-Mn-Co-Cr-Si high entropy alloy with laser-powder bed fusion additive manufacturing journal October 2021
Local–Global Decompositions for Conditional Microstructure Generation journal July 2023
Data-augmented modeling for yield strength of refractory high entropy alloys: A Bayesian approach journal December 2023
cardiGAN: A generative adversarial network model for design and discovery of multi principal element alloys journal October 2022
Relationship between microstructure, and residual strain and stress in stainless steels in-situ alloyed by double-wire arc additive manufacturing (D-WAAM) process journal August 2023
druGAN: An Advanced Generative Adversarial Autoencoder Model for de Novo Generation of New Molecules with Desired Molecular Properties in Silico journal May 2017
Automatic Chemical Design Using a Data-Driven Continuous Representation of Molecules journal January 2018
A defect-resistant Co–Ni superalloy for 3D printing journal October 2020
Discovery of new materials using combinatorial synthesis and high-throughput characterization of thin-film materials libraries combined with computational methods journal July 2019
Bayesian optimization with active learning of design constraints using an entropy-based approach journal April 2023
Ceramic–metal composites for heat exchangers in concentrated solar power plants journal October 2018
Constrained Bayesian optimization for automatic chemical design using variational autoencoders journal January 2020
Space-filling designs for computer experiments: A review journal January 2016
Petascale supercomputing to accelerate the design of high-temperature alloys journal January 2017
Accelerated materials property predictions and design using motif-based fingerprints journal July 2015
RePaint: Inpainting using Denoising Diffusion Probabilistic Models conference June 2022
Random Heterogeneous Materials: Microstructure and Macroscopic Properties journal July 2002
Machine learning–enabled high-entropy alloy discovery journal October 2022
Semi-inverse Monte Carlo reconstruction of two-phase heterogeneous material using two-point functions journal January 2009
Integrated computational materials design for high-performance alloys journal November 2015
Electron Beam Melting of Niobium Alloys from Blended Powders journal September 2021