3D printing of ceramics: Advantages, challenges, applications, and perspectives

Bose, Susmita; Akdogan, Enver Koray; Balla, Vamsi K.; Ciliveri, Sushant; Colombo, Paolo; Franchin, Giorgia; Ku, Nicholas; Kushram, Priya; Niu, Fangyong; Pelz, Joshua; Rosenberger, Andrew; Safari, Ahmad; Seeley, Zachary; Trice, Rodney W.; Vargas‐Gonzalez, Lionel; Youngblood, Jeffrey P.; Bandyopadhyay, Amit

doi:10.1111/jace.20043

Title: 3D printing of ceramics: Advantages, challenges, applications, and perspectives

Journal Article · 01 August 2024 · Journal of the American Ceramic Society

DOI: https://doi.org/10.1111/jace.20043 · OSTI ID:2482573

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W. M. Keck Biomedical Materials Research Lab, School of Mechanical and Materials Engineering Washington State University Pullman Washington USA
Department of Materials Science and Engineering, School of Engineering, Rutgers The State University of New Jersey Piscataway New Jersey USA
Bioceramics and Coating Division CSIR‐Central Glass and Ceramic Research Institute Kolkata India
Department of Industrial Engineering University of Padova Padova Italy, Department of Materials Science and Engineering Pennsylvania State University University Park Pennsylvania USA
Department of Industrial Engineering University of Padova Padova Italy
Ceramics and Transparent Materials Branch DEVCOM Army Research Laboratory Aberdeen Proving Ground Maryland USA
State Key Laboratory of High‐performance Precision Manufacturing Dalian University of Technology Dalian City China
Lawrence Livermore National Laboratory Livermore California USA
School of Materials Engineering Purdue University West Lafayette Indiana USA

Abstract 3D printing (3DP) technologies have transformed the processing of advanced ceramics for small‐scale and custom designs during the past three decades. Simple and complex parts are designed and manufactured using 3DP technologies for structural, piezoelectric, and biomedical applications. Manufacturing simple or complex geometries or one‐of‐a‐kind components without part‐specific tooling saves significant time and creates new applications for advanced ceramic materials. Although development and innovations in 3DP of ceramics are far behind compared with metals or polymers, with the availability of different commercial machines in recent years for 3DP of ceramics, exponential growth is expected in this field in the coming decade. This article details various 3DP technologies for advanced ceramic materials, their advantages and challenges for manufacturing parts for various applications, and perspectives on future directions. We envision this work will be helpful to advanced ceramic researchers in industry and academia who are using different 3DP processes in the coming days.

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Research Organization:: Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)

Sponsoring Organization:: USDOE; USDOE National Nuclear Security Administration (NNSA)

Grant/Contract Number:: AC52-07NA27344

OSTI ID:: 2482573

Report Number(s):: LLNL-JRNL-835915

Journal Information:: Journal of the American Ceramic Society, Journal Name: Journal of the American Ceramic Society Journal Issue: 12 Vol. 107; ISSN 0002-7820

Publisher:: Wiley-BlackwellCopyright Statement

Country of Publication:: United States

Language:: English

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Optimization and Characterization of Preceramic Inks for Direct Ink Writing of Ceramic Matrix Composite Structures Franchin, Giorgia; Maden, Halide; Wahl, Larissa Materials, Vol. 11, Issue 4 https://doi.org/10.3390/ma11040515	journal	March 2018
Application of Ceramic Lattice Structures to Design Compact, High Temperature Heat Exchangers: Material and Architecture Selection Pelanconi, Marco; Zavattoni, Simone; Cornolti, Luca Materials, Vol. 14, Issue 12 https://doi.org/10.3390/ma14123225	journal	June 2021
Alumina-Zirconia-Silica Ceramics Synthesis by Selective Laser Sintering/Melting Wang, Wei; Liu, Yong Xian; Fuh, Jerry Y. H. Applied Mechanics and Materials, Vol. 121-126 https://doi.org/10.4028/www.scientific.net/AMM.121-126.2487	journal	October 2011
Print Parameters Influence on Parts' Quality and Calibration with 3DP-Part I: Print Parameters Influence on Parts’ Surface Topography Li, Shu Juan; Cao, Shan Advanced Materials Research, Vol. 399-401 https://doi.org/10.4028/www.scientific.net/AMR.399-401.1639	journal	November 2011
Cytotoxicity and biocompatibility of Zirconia (Y-TZP) posts with various dental cements Shin, Hyeongsoon; Ko, Hyunjung; Kim, Miri Restorative Dentistry & Endodontics, Vol. 41, Issue 3 https://doi.org/10.5395/RDE.2016.41.3.167	journal	January 2016

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