DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Understanding the Interactions of Multiple Pits Under Freely Corroding Conditions

Journal Article · · Journal of the Electrochemical Society

The interactions of two propagating pits on a single cathode surface were evaluated across variations in chloride concentration, water layer (WL), pit sizes, separation distance (x2), and cathode size (LCath) under freely corroding conditions using Finite Element Methods (FEM). Calculated FEM current was utilized to predict stability based on the Galvele pit stability product. FEM predictions were utilized to train a neural network machine learning model for rapid stability predictions. Pit one is in the center of a circular cathode while pit two moves radially from the center pit. With two pits, the overall current in each pit is decreased with respect to a single pit, however, the total current is increased. Increasing WL and LCath generally increased overall current in each pit and increased predicted maximum pit sizes. Increasing x2 decreased current in pit two due to less cathode being available to support dissolution in proximity to pit two. Increasing chloride concentration from 0.6 to 3 M NaCl increased current, while increasing from 3 to 5.3 M NaCl decreased current. An overall increase in predicted pit size with increase in chloride concentration is predicted. A machine learning model was created to predict current and maximum pit size and captured underlying physics and predicted stability across the multidimensional parameter space.

Research Organization:
Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States)
Sponsoring Organization:
USDOE; USDOE National Nuclear Security Administration (NNSA)
Grant/Contract Number:
NA0003525
OSTI ID:
2480609
Report Number(s):
SAND--2025-02996J
Journal Information:
Journal of the Electrochemical Society, Journal Name: Journal of the Electrochemical Society Journal Issue: 12 Vol. 171; ISSN 0013-4651
Publisher:
IOP PublishingCopyright Statement
Country of Publication:
United States
Language:
English

References (65)

A New Multi‐Phase Field Model for the Electrochemical Corrosion of Aluminum Alloys journal July 2022
Mass transfer and electrochemical kinetic interactions in localized pitting corrosion journal June 1986
Transport processes in passivity breakdown—II. Full hydrolysis of the metal ions journal January 1981
The use of very weak galvanostatic polarization to study localized corrosion stability in stainless steel journal September 1994
Statistical investigations of the pitting of passive iron journal November 1990
Localised dissolution kinetics, salt films and pitting potentials journal October 1997
Explanation of the effect of high chloride concentration on the critical pitting temperature of stainless steel journal September 2007
Prediction of corrosion behavior using neural network as a data mining tool journal March 2010
A phase field model for simulating the pitting corrosion journal September 2016
Formation and growth of micro-droplets during the initial stage of atmospheric corrosion journal July 2004
A space-time adaptive finite element method with exponential time integrator for the phase field model of pitting corrosion journal April 2020
An improved deep forest model for forecast the outdoor atmospheric corrosion rate of low-alloy steels journal July 2020
Physical and chemical properties of sea salt deliquescent brines as a function of temperature and relative humidity journal June 2022
Deep learning journal May 2015
Phase-field model of pitting corrosion kinetics in metallic materials journal July 2018
A review of deep learning in the study of materials degradation journal November 2018
High temperature oxidation of corrosion resistant alloys from machine learning journal July 2021
Deep learning framework for uncovering compositional and environmental contributions to pitting resistance in passivating alloys journal August 2022
Estimating pitting descriptors of 316 L stainless steel by machine learning and statistical analysis journal October 2023
Machine learning assisted discovery of high-efficiency self-healing epoxy coating for corrosion protection journal January 2024
Laying the experimental foundation for corrosion inhibitor discovery through machine learning journal February 2024
An active learning framework for the rapid assessment of galvanic corrosion journal May 2024
Atmospheric pitting corrosion of 304L stainless steel: the role of highly concentrated chloride solutions journal January 2015
The theory of concentration polarisation journal January 1947
Observations of Atmospheric Corrosion Testing on Heated Austenitic Stainless Steel Surfaces: Exploring the Role of Inert Dust Particulates and Seawater journal February 2024
A Comparison of Three Methods for Selecting Values of Input Variables in the Analysis of Output From a Computer Code journal February 2000
Enhancing corrosion-resistant alloy design through natural language processing and deep learning journal August 2023
Sudden Onset of Pitting Corrosion on Stainless Steel as a Critical Phenomenon journal August 2004
Interactions among Localized Corrosion Sites Investigated with Electrode Arrays journal January 1999
Spatial Interactions among Localized Corrosion Sites journal January 2002
Origins of Persistent Interaction among Localized Corrosion Sites on Stainless Steel journal January 2004
Cooperative Stochastic Behavior in Localized Corrosion: I. Model journal May 1997
Pitting Corrosion of Metals journal January 1998
Detection of Interactions among Localized Pitting Sites on Stainless Steel Using Spatial Statistics journal January 2005
Transport and Reaction during Pitting Corrosion of Ni in 0.5M NaCl journal January 1991
Transport Processes and the Mechanism of Pitting of Metals journal January 1976
Computational Modeling of the Stability of Crevice Corrosion of Wetted SS316L journal July 2006
Numerical Simulation of Pitting Corrosion: Interactions Between Pits in Potentiostatic Conditions conference January 2006
Computational Modeling of Bounding Conditions for Pit Size on Stainless Steel in Atmospheric Environments journal January 2010
Long-Term Effects of Humidity on Stainless Steel Pitting in Sea Salt Exposures journal February 2021
Editors’ Choice—Natural Convection Boundary Layer Thickness at Elevated Chloride Concentrations and Temperatures and the Effects on a Galvanic Couple journal March 2021
Finite Element Modeling of Chemical and Electrochemical Protection Mechanisms Offered by Mg-Based Organic Coatings to AA2024-T351 journal May 2021
Pit Stability Predictions of Additively Manufactured SS316 Surfaces Using Finite Element Analysis journal February 2022
Influence of Realistic, Cyclic Atmospheric Cycles on the Pitting Corrosion of Austenitic Stainless Steels journal April 2023
Accelerating FEM-Based Corrosion Predictions Using Machine Learning journal January 2024
Effect of Mixed Salts on Atmospheric Corrosion of 304 Stainless Steel journal January 2019
Evaluation of the Maximum Pit Size Model on Stainless Steels under Thin Film Electrolyte Conditions journal January 2014
The Effect of Nitrate on Salt Layers in Pitting Corrosion of 304L Stainless Steel journal January 2015
Prediction of Maximum Pit Sizes in Elevated Chloride Concentrations and Temperatures journal January 2019
Humidity Effects on Pitting of Ground Stainless Steel Exposed to Sea Salt Particles journal January 2019
Evaluating the Critical Chemistry for Repassivation at the Corroding Surface Using Mass Transport Model-Based Artificial Pit Experiments journal January 2016
Effect of Nitrate and Sulfate on Atmospheric Corrosion of 304L and 316L Stainless Steels journal January 2017
Editors' Choice—Electrolyte Film Thickness Effects on the Cathodic Current Availability in a Galvanic Couple journal January 2017
Computer Simulation of Pitting Corrosion of Stainless Steels journal January 2014
Atmospheric corrosion modeling journal October 2014
2000 W.R. Whitney Award Lecture:Visualizing Corrosion journal October 2000
Metastable Pitting of Stainless Steel journal July 1987
On a Recent Quantitative Framework Examining the Critical Factors for Localized Corrosion and Its Impact on the Galvele Pit Stability Criterion journal January 2017
Effect of Microstructure on the Morphology of Atmospheric Corrosion Pits in Type 304L Stainless Steel journal September 2018
Comparison Study of the Effect of Oxide Film Properties on Cathodic Kinetics of Stainless Steel 304L and 316L During ORR Potential Window in Sulfate Solution journal September 2019
A Review of the Application of Finite Element Method (FEM) to Localized Corrosion Modeling journal September 2019
Galvanic Corrosion Between Coated Al Alloy Plate and Stainless Steel Fasteners, Part 1: FEM Model Development and Validation journal October 2019
Evaluation of Applied Stress on Atmospheric Corrosion and Pitting Characteristics in 304L Stainless Steel journal January 2022
Galvanic Corrosion Between Coated Al Alloy Plate and Stainless Steel Fasteners, Part 2: Application of Finite Element Method and Machine Learning to Study Galvanic Current Distributions journal December 2022
A Review of the Governing Factors in Pit-to-Crack Transitions of Metallic Structures journal November 2022