DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Co-hydrotreatment of Bio-oil and Waste Cooking Oil to Produce Transportation Fuels

Journal Article · · Energy and Fuels
 [1];  [2]; ORCiD logo [3]; ORCiD logo [2]
  1. Washington State Univ., Pullman, WA (United States); Central Luzon State University, Nueva Ecija (Philippines)
  2. Washington State Univ., Pullman, WA (United States)
  3. Central Luzon State University, Nueva Ecija (Philippines); Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)

This paper reports the co-hydrotreatment of the heavy bio-oil fraction with waste cooking oil (WCO) using NiMo/γ-Al2O3 catalyst, followed by the distillation of resulting deoxygenated oil and the characterization of resulting fuel cuts. The heavy BTG bio-oil fraction was obtained by removing the very reactive light-oxygenated compounds via rotary evaporation, subsequently mixed with 1-butanol. The resulting oil was blended with WCO and subjected to a two-step co-hydrotreatment process. The first step, called “stabilization,” is aimed at saturating highly reactive hydrogen-deficient compounds. The second step, called “deoxygenation,” aimed to remove bio-oil oxygen, primarily as H2O. This study examined the impact of varying bio-oil concentrations (0, 10, 20, 30, 40 wt.% of WCO) on the upgraded oil's yield, composition, and fuel properties. The resulting hydrotreated oil was distilled into gasoline-range, kerosene-range, and diesel-range hydrocarbons at <150 °C, 150 to 250 °C, and 250 to 350 °C, respectively. The yield of the hydrotreated oil indicates that as the bio-oil concentration increases, the amounts of coke (0.7 to 2.4 %) and water (2 to 10 wt. %) increase while the organic layer yields decrease (80 to 63 %). The coke yield was comparable to the coke yield obtained when co-processing the pyrolytic lignin fraction. This suggests that coke is formed from both the sugar oligomers and the lignin-derived oligomers. The UV-fluorescence analysis on the hydrotreated oil shows that more polycondensed and conjugated ring compounds formed as the bio-oil concentration is increased. These compounds are precursors of coke. FTIR results showed that most raw materials were converted to biofuels after the hydrotreatment. To achieve less than 1 wt. % of coke yield, blends with up to 20 wt. % pyrolysis oil should be used. An increase in bio-oil concentration leads to a slight increase in gasoline yield and a decrease in kerosene and diesel yields. The identified carbon species found in the fuel cuts include n-paraffin, iso-paraffin, cycloparaffin, and aromatics. Further, the jet fuel cut (kerosene) was characterized by density, surface tension, and viscosity. Our product conforms to the standard specifications for sustainable aviation fuels (Jet A-1). Further research is suggested to fine-tune the operating parameters for achieving reduced coke yield and enhanced kerosene yield.

Research Organization:
Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)
Sponsoring Organization:
National Science Foundation (NSF); USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Bioenergy Technologies Office (BETO)
Grant/Contract Number:
AC05-76RL01830; EE0008505
OSTI ID:
2479093
Report Number(s):
PNNL-SA--193715
Journal Information:
Energy and Fuels, Journal Name: Energy and Fuels Journal Issue: 8 Vol. 38; ISSN 0887-0624
Publisher:
American Chemical Society (ACS)Copyright Statement
Country of Publication:
United States
Language:
English

References (43)

Characteristics of narrow residual fractions of naphthenic-paraffinic hydrocarbons journal June 1985
Electronegative additives and poisoning in catalysis journal July 1988
Catalytic hydrodeoxygenation journal June 2000
Hydrodeoxygenation of the aqueous fraction of bio-oil with Ru/C and Pt/C catalysts journal April 2015
Characterization of bio-oils in chemical families journal April 2007
Review of fast pyrolysis of biomass and product upgrading journal March 2012
Catalytic hydrotreatment of pyrolytic lignins from different sources to biobased chemicals: Identification of feed-product relations journal March 2020
A review of catalytic hydrodeoxygenation of lignin-derived phenols from biomass pyrolysis journal November 2012
Catalytic roles of metals and supports on hydrodeoxygenation of lignin monomer guaiacol journal January 2012
Kinematic viscosity of biodiesel fuel components and related compounds. Influence of compound structure and comparison to petrodiesel fuel components journal June 2005
How to obtain a detailed chemical composition for middle distillates via GC × GC-FID without the need of GC × GC-TOF/MS journal July 2019
Coke formation during the hydrotreatment of bio-oil using NiMo and CoMo catalysts journal January 2017
Co-hydrotreatment of tire pyrolysis oil and vegetable oil for the production of transportation fuels journal May 2017
Characterization of the water-insoluble fraction from fast pyrolysis liquids (pyrolytic lignin). Part IV: Structure elucidation of oligomeric molecules journal May 2009
Characterization of bio-oil recovered as stage fractions with unique chemical and physical properties journal January 2012
Valorization of humin type byproducts from pyrolytic sugar conversions to biobased chemicals journal November 2020
Bio-oil production and upgrading research: A review journal September 2012
Ternary Phase Diagram of Water/Bio-Oil/Organic Solvent for Bio-Oil Fractionation journal November 2020
Co-Hydrotreatment of Yellow Greases and the Water-Insoluble Fraction of Pyrolysis Oil. Part I: Experimental Design to Increase Kerosene Yield and Reduce Coke Formation journal January 2023
Hydrotreating the Organic Fraction of Biomass Pyrolysis Oil to a Refinery Intermediate journal November 2015
Quantification of Bio-Oil Functional Groups and Evidences of the Presence of Pyrolytic Humins journal August 2016
Characterization of the Water-Soluble Fraction of Woody Biomass Pyrolysis Oils journal January 2017
Challenges and Opportunities for Bio-oil Refining: A Review journal April 2019
Co-hydrotreatment of the Bio-oil Lignin-Rich Fraction and Vegetable Oil journal December 2019
Effect of Pressure on Pyrolysis of Milled Wood Lignin and Acid-Washed Hybrid Poplar Wood journal August 2017
Upgrading of Bio-Oil Aqueous Fraction by Dual-Stage Hydrotreating–Cocracking with Methanol journal June 2017
Synthesis of Transportation Fuels from Biomass: Chemistry, Catalysts, and Engineering journal September 2006
Developments in direct thermochemical liquefaction of biomass: 1983-1990 journal May 1991
Overview of Applications of Biomass Fast Pyrolysis Oil journal March 2004
Pyrolysis of Wood/Biomass for Bio-oil: A Critical Review journal May 2006
Historical Developments in Hydroprocessing Bio-oils journal May 2007
Catalytic Hydroprocessing of Fast Pyrolysis Bio-oil from Pine Sawdust journal May 2012
Aqueous Phase Hydrogenation of Acetic Acid and Its Promotional Effect on p -Cresol Hydrodeoxygenation journal November 2012
Fractionation of Bio-Oil journal August 2014
Effects of Temperature on the Formation of Lignin-Derived Oligomers during the Fast Pyrolysis of Mallee Woody Biomass journal May 2008
Fuel Oil Quality of Biomass Pyrolysis OilsState of the Art for the End Users journal July 1999
Biomass Pyrolysis in a Fluidized Bed Reactor. Part 2:  Experimental Validation of Model Results journal November 2005
Renewable gasoline from aqueous phase hydrodeoxygenation of aqueous sugar solutions prepared by hydrolysis of maple wood journal January 2011
Catalytic hydrotreatment of pyrolytic lignins to give alkylphenolics and aromatics using a supported Ru catalyst journal January 2014
Hydrodeoxygenation of pyrolysis oil fractions: process understanding and quality assessment through co-processing in refinery units journal January 2011
Analytical Strategies Involved in the Detailed Componential Characterization of Biooil Produced from Lignocellulosic Biomass journal January 2017
Hydrodeoxygenation of model compounds and catalytic systems for pyrolysis bio-oils upgrading journal January 2012
Catalytic Hydrotreatment of the Pyrolytic Sugar and Pyrolytic Lignin Fractions of Fast Pyrolysis Liquids Using Nickel Based Catalysts journal January 2020