DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: A generalized analytical energy balance model for evaluating agglomeration from a binary collision of wet particles

Journal Article · · Heliyon

Agglomeration of wet particles, i.e., particles coated with a thin liquid layer, is a common phenomenon in many processes like fluidized bed combustion of low rank fuels. The availability of an agglomeration model that can evaluate the outcome of a binary collision between wet particles differing in solid particle properties, liquid layer thicknesses, and initial collision (impact) speeds is essential for obtaining a comprehensive understanding on the existing processes experiencing wet particle agglomeration or for a successful development of new processes with high chances of wet particle agglomeration. This study presents a generalized agglomeration model on the basis of energy conservation before and after collision when colliding wet particles may differ in solid particle properties, liquid layer thicknesses, and impact speeds. The model was established based on the approximate values of energy losses that may happen during the collision. It incorporates body forces, solid-solid contacting, liquid capillary, and viscous contributions, as well as the liquid bridge volume effect. Predictions of the new model for collision outcomes of identical wet particles were like those from an analytical energy balance model developed recently by the group for identical wet particles. We also validated the new model by experimental data from literature. The results of a collision direction analysis indicated that the direction often has a minimal effect on the collision outcome in many practical scenarios. The results of Monte Carlo uncertainty analyses with the new model revealed that proper estimations of impact speed, under capillary limiting conditions, and thickness of coating layers and asperity heights, under viscous limiting conditions, are critical for the realistic prediction of collision outcomes at impact speeds close to critical impact speed, i.e., the minimum particle speed required for the particles to rebound.

Research Organization:
National Energy Technology Laboratory (NETL), Pittsburgh, PA, Morgantown, WV, and Albany, OR (United States)
Sponsoring Organization:
USDOE
OSTI ID:
2471185
Journal Information:
Heliyon, Journal Name: Heliyon Journal Issue: 7 Vol. 10; ISSN 2405-8440
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (57)

Modelling of Binder-Induced Agglomeration journal February 1998
Micromechanics of agglomeration forced by the capillary bridge: The restitution of momentum journal June 2013
A novel approach to determine wet restitution coefficients through a unified correlation and energy analysis journal November 2014
CFD–DEM simulations of wet particles fluidization with a new evolution model for liquid bridge journal March 2022
A generalized method for predicting the minimum fluidization velocity journal May 1966
Early warning of agglomeration in fluidized beds by attractor comparison journal November 2000
The development of industrial (thermal) processes in the context of sustainability: The case for microwave heating journal February 2020
Liquid Bridge between Two Moving Spheres: An Experimental Study of Viscosity Effects journal November 2000
Untersuchungen über die Reibung und Adhäsion, IV: Theorie des Anhaftens kleiner Teilchen journal November 1934
Rupture energy of a pendular liquid bridge journal September 2001
Application of chemical equilibrium calculations for the prediction of ash-induced agglomeration journal July 2018
The division of gas between bubble and interstitial phases in fluidised beds of fine powders journal January 1978
Fine particle effects in a fluidized-bed reactor journal January 1986
The influence of viscosity on the strength of an axially strained pendular liquid bridge journal January 1990
An analysis of the rupture energy of pendular liquid bridges journal July 1994
A microlevel-based characterization of granulation phenomena journal March 1991
Population balance modelling of drum granulation of materials with wide size distribution journal January 1995
Fluidized drum granulation: studies of agglomerate formation journal August 1996
Rupture energy and wetting behavior of pendular liquid bridges in relation to the spherical agglomeration process journal May 2003
Gas and solids between dynamic bubble and emulsion in gas-fluidized beds journal October 2001
Direct observations of liquid binder–particle interactions: the role of wetting behaviour in agglomerate growth journal May 2000
Characterization of dynamic gas–solid distribution in fluidized beds journal September 2000
Investigation of the influence of impact velocity and liquid bridge volume on the maximum liquid bridge length journal June 2022
Effects of temperature, pressure, and interparticle forces on the hydrodynamics of a gas-solid fluidized bed journal April 2017
Particle agglomeration and control of gas-solid fluidized bed reactor with liquid bridge and solid bridge coupling actions journal December 2017
Modelling and validation of granulation with heterogeneous binder dispersion and chemical reaction journal September 2007
A novel coalescence model for binary collision of identical wet particles journal April 2009
Local characterization of a gas–solid fluidized bed in the presence of thermally induced interparticle forces journal November 2014
Method of quantifying surface roughness for accurate adhesive force predictions journal February 2017
Effect of microwave heating on the performance of catalytic oxidation of n-butane in a gas-solid fluidized bed reactor journal December 2018
Improved analytical energy balance model for evaluating agglomeration from a binary collision of identical wet particles journal September 2020
Experimental study of oblique impact of particles on wet surfaces journal June 2016
Numerical investigation of collision dynamics of wet particles via force balance journal April 2018
Ilmenite as alternative bed material for the combustion of coal and biomass blends in a fluidised bed combustor to improve combustion performance and reduce agglomeration tendency journal January 2022
Mechanisms and mitigation of agglomeration during fluidized bed combustion of biomass: A review journal October 2018
Influence of liquid layers on energy absorption during particle impact journal August 2009
Coefficient of restitution for particles impacting on wet surfaces: An improved experimental approach journal April 2016
Agglomeration in fluidized beds at high temperatures: Mechanisms, detection and prevention journal October 2008
Comparison of fibre optical measurements and discrete element simulations for the study of granulation in a spout fluidized bed journal January 2009
Collision dynamics of wet solids: Rebound and rotation journal July 2017
Gas-solid fluidization with liquid bridging: A review from a modeling perspective journal August 2018
Particle–wall collisions in a viscous fluid journal April 2001
Elastohydrodynamic rebound of spheres from coated surfaces journal October 2002
The elastohydrodynamic collision of two spheres journal February 1986
Improvement of Oxy-FBC Using Oxygen Carriers: Concept and Combustion Performance journal September 2017
Experimental Assessment, Model Validation, and Uncertainty Quantification of a Pilot-Scale Gasifier journal June 2016
Monte Carlo Analysis-Based CapEx Uncertainty Estimation of New Technologies: The Case of Photochemical Lamps journal September 2021
Ash Properties of Ilmenite Used as Bed Material for Combustion of Biomass in a Circulating Fluidized Bed Boiler journal November 2014
Capillary Bridges between Two Spherical Bodies journal November 2000
Analysis of the Equilibrium Droplet Shape Based on an Ellipsoidal Droplet Model journal September 2011
Elastohydrodynamic collision and rebound of spheres: Experimental verification journal January 1988
Adhesion of spheres by thin liquid films journal February 1988
Coefficient of restitution for wet particles journal July 2012
Influence of the liquid film thickness on the coefficient of restitution for wet particles journal April 2016
Influence of Particle Size Distribution on Agglomeration/defluidization of Iron Powders at Elevated Temperature journal January 2017
Kinetic study of multiphase reactions under microwave irradiation: A mini-review journal November 2022
Oxygen Carrier Aided Combustion (OCAC) of Wood Chips in a Semi-Commercial Circulating Fluidized Bed Boiler Using Manganese Ore as Bed Material journal November 2016