DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Effect of pyrolysis operating conditions on the catalytic co‐pyrolysis of low‐density polyethylene and polyethylene terephthalate with zeolite catalysts

Journal Article · · AIChE Journal
DOI: https://doi.org/10.1002/aic.18548 · OSTI ID:2427066
ORCiD logo [1]; ORCiD logo [1]; ORCiD logo [2]
  1. Department of Chemical Engineering Pennsylvania State University University Park Pennsylvania USA
  2. Department of Chemical Engineering Pennsylvania State University University Park Pennsylvania USA, Department of Energy and Mineral Engineering Pennsylvania State University University Park Pennsylvania USA, Institute of Energy and the Environment Pennsylvania State University University Park Pennsylvania USA

Abstract In this study, the catalytic (co‐)pyrolysis of low‐density polyethylene (LDPE) and polyethylene terephthalate (PET) with HZSM‐5 and HY zeolite catalysts was conducted in a micro‐pyrolysis reactor coupled to a two‐dimensional gas chromatography system. Pyrolysis operating conditions, such as the pyrolysis temperature, the catalyst to feedstock (CF) ratio, and the LDPE:PET ratio, were varied. It was found that for the co‐pyrolysis of LDPE and PET, HZSM‐5 led to higher yields of C2‐C4 olefins and monoaromatic products. Lower CF ratios increased the yield of C2‐C4 olefins for LDPE pyrolysis, but decreased benzene yield for PET pyrolysis, concomitant with an increased yield in benzoic acid. A lower temperature of 400°C which was sufficient for the pyrolysis of LDPE, led to incomplete conversion of PET. Surface response diagrams were used to visualize the impact of the various pyrolysis operating conditions on the yield of C2‐C4 olefins and BTEX, which serve as target products for the circular economy.

Sponsoring Organization:
USDOE
Grant/Contract Number:
EE0007897
OSTI ID:
2427066
Journal Information:
AIChE Journal, Journal Name: AIChE Journal; ISSN 0001-1541
Publisher:
Wiley Blackwell (John Wiley & Sons)Copyright Statement
Country of Publication:
United States
Language:
English

References (43)

Hydrogenolysis, IV. Gas phase decarboxylation of carboxylic acids journal February 1982
The Use of Heterogeneous Catalysis in the Chemical Valorization of Plastic Waste journal October 2020
Heat and Mass Transfer Effects in a Furnace-Based Micropyrolyzer journal August 2016
Role of pore structure in the deactivation of zeolites (HZSM-5, Hβ and HY) by coke in the pyrolysis of polyethylene in a conical spouted bed reactor journal February 2011
Highly selective conversion of mixed polyolefins to valuable base chemicals using phosphorus-modified and steam-treated mesoporous HZSM-5 zeolite with minimal carbon footprint journal July 2022
Catalytic conversion of model compounds of plastic pyrolysis oil over ZSM-5 journal May 2023
Effective deoxygenation for the production of liquid biofuels via microwave assisted co-pyrolysis of agro residues and waste plastics combined with catalytic upgradation journal April 2020
Light olefins from HDPE cracking in a two-step thermal and catalytic process journal October 2012
Maximizing light olefins and aromatics as high value base chemicals via single step catalytic conversion of plastic waste journal January 2022
Insights into co-pyrolysis of polyethylene terephthalate and polyamide 6 mixture through experiments, kinetic modeling and machine learning journal July 2023
Activated carbon adsorption of heteroatom components from pyrolysis oil for improved chemical recycling journal February 2024
Detailed compositional characterization of plastic waste pyrolysis oil by comprehensive two-dimensional gas-chromatography coupled to multiple detectors journal September 2014
Effect of catalyst contact mode and gas atmosphere during catalytic pyrolysis of waste plastics journal June 2017
Enhanced energy recovery from polyethylene terephthalate via pyrolysis in CO 2 atmosphere while suppressing acidic chemical species journal September 2017
A comprehensive experimental investigation of plastic waste pyrolysis oil quality and its dependence on the plastic waste composition journal March 2022
Catalytic pyrolysis of HDPE in continuous mode over zeolite catalysts in a conical spouted bed reactor journal May 2009
Chemical recycling of plastic waste to monomers: Effect of catalyst contact time, acidity and pore size on olefin recovery in ex-situ catalytic pyrolysis of polyolefin waste journal June 2023
Investigating primary decomposition of polypropylene through detailed compositional analysis using two-dimensional gas chromatography and principal component analysis journal January 2024
Probing the acid sites of zeolites with pyridine: Quantitative AGIR measurements of the molar absorption coefficients journal May 2020
Optimization of process parameters by response surface methodology (RSM) for catalytic pyrolysis of waste high-density polyethylene to liquid fuel journal March 2014
Catalytic upcycling of post-consumer multilayered plastic packaging wastes for the selective production of monoaromatic hydrocarbons journal February 2024
Heterogeneous Diels–Alder tandem catalysis for converting cellulose and polyethylene into BTX journal July 2021
Life cycle environmental impacts of chemical recycling via pyrolysis of mixed plastic waste in comparison with mechanical recycling and energy recovery journal May 2021
Mechanical and chemical recycling of solid plastic waste journal November 2017
Opportunities and challenges for the application of post-consumer plastic waste pyrolysis oils as steam cracker feedstocks: To decontaminate or not to decontaminate? journal February 2022
Pyrolysis of Real Packaging Plastic Waste Streams in a Fluidized-Bed Pilot Plant journal January 2024
Mechanistic Insights into the Pore Confinement Effect on Bimolecular and Monomolecular Cracking Mechanisms of N-Octane over HY and HZSM-5 Zeolites: A DFT Study journal May 2018
Conversion of Polypropylene into Light Hydrocarbons and Aromatics by Metal Exchanged Zeolite Catalysts journal April 2024
Five Easy Ways To Make Your Research More Reproducible journal October 2019
On the Mechanism of Catalytic Decarboxylation of Carboxylic Acids on Carbon-Supported Palladium Hydride journal November 2021
Catalytic Pyrolysis of Polyethylene for the Selective Production of Monocyclic Aromatics over the Zinc-Loaded ZSM-5 Catalyst journal January 2022
Catalytic Copyrolysis of Cellulose and Thermoplastics over HZSM-5 and HY journal December 2015
Conversion of Polyethylene Terephthalate Based Waste Carpet to Benzene-Rich Oils through Thermal, Catalytic, and Catalytic Steam Pyrolysis journal April 2016
Influence of the Operating Variables on the Catalytic Conversion of a Polyolefin Mixture over HMCM-41 and Nanosized HZSM-5 journal November 2001
Continuous Polyolefin Cracking on an HZSM-5 Zeolite Catalyst in a Conical Spouted Bed Reactor journal April 2011
Operating Conditions for the Pyrolysis of Poly-(ethylene terephthalate) in a Conical Spouted-Bed Reactor journal January 2010
Towards a better understanding of Lewis acidic aluminium in zeolites journal September 2020
Production of combustible fuels and carbon nanotubes from plastic wastes using an in-situ catalytic microwave pyrolysis process journal June 2023
Quantifying the environmental benefits of a solvent-based separation process for multilayer plastic films journal January 2023
Catalytic co-pyrolysis of LDPE and PET with HZSM-5, H-beta, and HY: experiments and kinetic modelling journal January 2022
Zeolite shape selectivity impact on LDPE and PP catalytic pyrolysis products and coke nature journal January 2022
Acid catalyst screening for hydrolysis of post-consumer PET waste and exploration of acidolysis journal January 2024
Recycling of multilayer plastic packaging materials by solvent-targeted recovery and precipitation journal November 2020