Toward Multiscale, Multimaterial 3D Printing

Zhu, Cheng; Gemeda, Hawi B.; Duoss, Eric B.; Spadaccini, Christopher M.

doi:10.1002/adma.202314204

Title: Toward Multiscale, Multimaterial 3D Printing

Journal Article · 21 May 2024 · Advanced Materials

DOI: https://doi.org/10.1002/adma.202314204 · OSTI ID:2406144

Zhu, Cheng ^[1]; Gemeda, Hawi B. ^[1]; Duoss, Eric B. ^[1];

^[1]

Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)

Biological materials and organisms possess the fundamental ability to self-organize, through which different components are assembled from the molecular level up to hierarchical structures with superior mechanical properties and multifunctionalities. These complex composites inspire material scientists to design new engineered materials by integrating multiple ingredients and structures over a wide range. Additive manufacturing, also known as 3D printing, has advantages with respect to fabricating multiscale and multi-material structures. The need for multifunctional materials is driving 3D printing techniques toward arbitrary 3D architectures with the next level of complexity. In this paper, the aim is to highlight key features of those 3D printing techniques that can produce either multiscale or multimaterial structures, including innovations in printing methods, materials processing approaches, and hardware improvements. Several issues and challenges related to current methods are discussed. Ultimately, the authors also provide their perspective on how to realize the combination of multiscale and multimaterial capabilities in 3D printing processes and future directions based on emerging research.

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Research Organization:: Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)

Sponsoring Organization:: USDOE National Nuclear Security Administration (NNSA)

Grant/Contract Number:: AC52-07NA27344

OSTI ID:: 2406144

Report Number(s):: LLNL--JRNL-858460; {"Journal ID: ISSN 0935-9648",1088881}

Journal Information:: Advanced Materials, Journal Name: Advanced Materials Journal Issue: 34 Vol. 36; ISSN 0935-9648

Publisher:: WileyCopyright Statement

Country of Publication:: United States

Language:: English

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Soft Somatosensitive Actuators via Embedded 3D Printing Truby, Ryan L.; Wehner, Michael; Grosskopf, Abigail K. Advanced Materials, Vol. 30, Issue 15 https://doi.org/10.1002/adma.201706383	journal	February 2018
Hierarchically Porous Ceramics via Direct Writing of Binary Colloidal Gel Foams Román-Manso, Benito; Muth, Joseph; Gibson, Lorna J. ACS Applied Materials & Interfaces, Vol. 13, Issue 7 https://doi.org/10.1021/acsami.0c22292	journal	February 2021
Recent Advances on 3D Printing Technique for Thermal-Related Applications Nguyen, Nam; Park, Jin Gyu; Zhang, Songlin Advanced Engineering Materials, Vol. 20, Issue 5 https://doi.org/10.1002/adem.201700876	journal	January 2018
On-demand modulation of 3D-printed elastomers using programmable droplet inclusions Mea, Hing Jii; Delgadillo, Luis; Wan, Jiandi Proceedings of the National Academy of Sciences, Vol. 117, Issue 26 https://doi.org/10.1073/pnas.1917289117	journal	June 2020
Multi-material and Multi-dimensional 3D Printing for Biomedical Materials and Devices An, Jia; Leong, Kah Fai Biomedical Materials & Devices, Vol. 1, Issue 1 https://doi.org/10.1007/s44174-022-00038-9	journal	November 2022
3D Printed MXene Aerogels with Truly 3D Macrostructure and Highly Engineered Microstructure for Enhanced Electrical and Electrochemical Performance Tetik, Halil; Orangi, Jafar; Yang, Guang Advanced Materials, Vol. 34, Issue 2 https://doi.org/10.1002/adma.202104980	journal	November 2021
Active Mixing of Disparate Inks for Multimaterial 3D Printing Ortega, Jason M.; Golobic, Melody; Sain, John D. Advanced Materials Technologies, Vol. 4, Issue 7 https://doi.org/10.1002/admt.201800717	journal	April 2019
Additive manufacturing of multi-material structures Bandyopadhyay, Amit; Heer, Bryan Materials Science and Engineering: R: Reports, Vol. 129 https://doi.org/10.1016/j.mser.2018.04.001	journal	July 2018
3D Printing of Next‐generation Electrochemical Energy Storage Devices: from Multiscale to Multimaterial Xu, Xi; Tan, Yong Hao; Ding, Jun ENERGY & ENVIRONMENTAL MATERIALS, Vol. 5, Issue 2 https://doi.org/10.1002/eem2.12175	journal	June 2021
Architected Polymer Foams via Direct Bubble Writing Visser, Claas Willem; Amato, Dahlia N.; Mueller, Jochen Advanced Materials, Vol. 31, Issue 46 https://doi.org/10.1002/adma.201904668	journal	September 2019
Ultralight Conductive Silver Nanowire Aerogels Qian, Fang; Lan, Pui Ching; Freyman, Megan C. Nano Letters, Vol. 17, Issue 12 https://doi.org/10.1021/acs.nanolett.7b02790	journal	September 2017
Nanoarchitected metal/ceramic interpenetrating phase composites Bauer, Jens; Sala-Casanovas, Martí; Amiri, Mahsa Science Advances, Vol. 8, Issue 33 https://doi.org/10.1126/sciadv.abo3080	journal	August 2022
Three-dimensional hierarchical nanoporous copper via direct ink writing and dealloying Mooraj, Shahryar; Welborn, Samuel S.; Jiang, Shuyang Scripta Materialia, Vol. 177 https://doi.org/10.1016/j.scriptamat.2019.10.013	journal	March 2020
Scalable submicrometer additive manufacturing Saha, Sourabh K.; Wang, Dien; Nguyen, Vu H. Science, Vol. 366, Issue 6461 https://doi.org/10.1126/science.aax8760	journal	October 2019
Fabrication of 3D Ordered Structures with Multiple Materials via Macroscopic Supramolecular Assembly Zhang, Qian; Sun, Yingzhi; He, Chengzhi Advanced Science, Vol. 7, Issue 23 https://doi.org/10.1002/advs.202002025	journal	October 2020
High-resolution tomographic volumetric additive manufacturing Loterie, Damien; Delrot, Paul; Moser, Christophe Nature Communications, Vol. 11, Issue 1 https://doi.org/10.1038/s41467-020-14630-4	journal	February 2020
Multimaterial magnetically assisted 3D printing of composite materials Kokkinis, Dimitri; Schaffner, Manuel; Studart, André R. Nature Communications, Vol. 6, Issue 1 https://doi.org/10.1038/ncomms9643	journal	October 2015
Direct Ink Writing: A 3D Printing Technology for Diverse Materials Saadi, M. A. S. R.; Maguire, Alianna; Pottackal, Neethu T. Advanced Materials https://doi.org/10.1002/adma.202108855	journal	April 2022
Direct printing of functional 3D objects using polymerization-induced phase separation Deore, Bhavana; Sampson, Kathleen L.; Lacelle, Thomas Nature Communications, Vol. 12, Issue 1 https://doi.org/10.1038/s41467-020-20256-3	journal	January 2021
3D Printing Customized Optical Lens in Minutes Shao, Guangbin; Hai, Rihan; Sun, Cheng Advanced Optical Materials, Vol. 8, Issue 4 https://doi.org/10.1002/adom.201901646	journal	December 2019
Centrifugal multimaterial 3D printing of multifunctional heterogeneous objects Cheng, Jianxiang; Wang, Rong; Sun, Zechu Nature Communications, Vol. 13, Issue 1 https://doi.org/10.1038/s41467-022-35622-6	journal	December 2022
Continuous 3D printing from one single droplet Zhang, Yu; Dong, Zhichao; Li, Chuxin Nature Communications, Vol. 11, Issue 1 https://doi.org/10.1038/s41467-020-18518-1	journal	September 2020
Multiscale Hybrid Fabrication: Volumetric Printing Meets Two‐Photon Ablation Rizzo, Riccardo; Rütsche, Dominic; Liu, Hao Advanced Materials Technologies, Vol. 8, Issue 11 https://doi.org/10.1002/admt.202201871	journal	March 2023
Liquid Metal‐Polymer Microlattice Metamaterials with High Fracture Toughness and Damage Recoverability Zhang, Wenqiang; Chen, Juzheng; Li, Xiang Small, Vol. 16, Issue 46 https://doi.org/10.1002/smll.202004190	journal	October 2020

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