Low-cost sensor-based damage localization for large-area monitoring of FRP composites

Demo, Luke B.; Tronci, Eleonora M.; Nieduzak, Tymon B.; Feng, Maria Q.; Aitharaju, Venkat R.

doi:10.1088/1361-665X/ad4e7b

Title: Low-cost sensor-based damage localization for large-area monitoring of FRP composites

Journal Article · 31 May 2024 · Smart Materials and Structures

DOI: https://doi.org/10.1088/1361-665X/ad4e7b · OSTI ID:2369029

; Tronci, Eleonora M.; Nieduzak, Tymon B.; Feng, Maria Q.; Aitharaju, Venkat R.

Abstract In recent years, there has been growing interest in self-sensing structural materials across research and industry sectors. Detecting and locating structural damage typically requires numerous sensors wired to a data acquisition (DAQ) circuit, rendering implementation impractical in real structures. This paper proposes an innovative, cost-effective sensor network for damage detection and localization in fiber-reinforced polymer composites. The innovation encompasses three key elements: (1) utilizing carbon fiber tows within the composite as piezoresistive sensors, eliminating the need for additional foreign sensor devices; (2) introducing a novel sensor layout wherein sensor tow branches with varied resistance values are connected in parallel, reducing the number of connections to the DAQ circuit and cutting manufacturing costs significantly; (3) developing a practical sensor terminal fabrication technique to minimize manufacturing expenses. The proposed design methodology for the branch resistance values is first validated using a demonstration panel. Subsequently, the overall strategy is assessed by conducting impact tests on carbon and glass fiber-reinforced composite specimens. Results validate the sensor’s ability to accurately detect and locate structural damage.

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Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE)

Grant/Contract Number:: EE0009204

OSTI ID:: 2369029

Journal Information:: Smart Materials and Structures, Journal Name: Smart Materials and Structures Journal Issue: 6 Vol. 33; ISSN 0964-1726

Publisher:: IOP PublishingCopyright Statement

Country of Publication:: United Kingdom

Language:: English

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