Dissimilar material joining of densified superwood to aluminum by adhesive bonding

Hartsfield, Matt; Chen, Bo; Liu, Yu; He, Shuaiming; Leiste, Ulrich H.; Fourney, William L.; Li, Teng; Hu, Liangbing; Luo, Alan A.

doi:10.1007/s00170-024-13155-0

Title: Dissimilar material joining of densified superwood to aluminum by adhesive bonding

Journal Article · 01 February 2024 · International Journal of Advanced Manufacturing Technology

DOI: https://doi.org/10.1007/s00170-024-13155-0 · OSTI ID:2283771

Hartsfield, Matt; Chen, Bo; Liu, Yu; He, Shuaiming; Leiste, Ulrich H.; Fourney, William L.; Li, Teng; Hu, Liangbing;

Abstract Superwood is a densified wood product that shows promise as a lightweight and renewable alternative for metallic materials. In order for this high-performance new material to be used in multi-material products, it must be able to be joined with other major materials. For example, joining superwood to aluminum would provide a key enabling technology for its use in automotive components since aluminum is presently a major lightweight material for such applications. In this paper, a methacrylate-based adhesive has been identified to provide high lap shear strength (7.5 MPa) for aluminum-to-superwood joints. The aluminum-to-superwood samples were prepared with different amounts of pre-polishing to create openings to the pores in the superwood so adhesive could penetrate into them and create a mechanical interlock, in addition to the hydrogen/chemical bonding at the surface between the methyl methacrylate (MMA) in methacrylate-based adhesive and the cellulose in superwood. For aluminum samples, a thin layer (typically a few nanometers) of oxide film on the surfaces provides hydrogen/chemical bond to MMA structure in the adhesive layer. The failure strength of the superwood-to-aluminum joint sample is about 50% higher than that of natural wood to natural wood joint sample and comparable to that of aluminum-to-aluminum joint sample.

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Research Organization:: Univ. of Maryland, College Park, MD (United States)

Sponsoring Organization:: USDOE Advanced Research Projects Agency - Energy (ARPA-E)

Grant/Contract Number:: AR0001025

OSTI ID:: 2283771

Journal Information:: International Journal of Advanced Manufacturing Technology, Journal Name: International Journal of Advanced Manufacturing Technology Journal Issue: 1 Vol. 131; ISSN 0268-3768

Publisher:: Springer Science + Business MediaCopyright Statement

Country of Publication:: United Kingdom

Language:: English

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