Title: Digital Multiphase Composites via Additive Manufacturing

Journal Article · · Advanced Materials

Abstract Mechanical properties of traditional engineering materials are typically coupled to each other, presenting a challenge to practitioners with multi‐dimensional material property requirements. In this work, continuous, independent control over multiple mechanical properties is demonstrated in composite materials realized using additive manufacturing. For the first time, composites additively manufactured from rigid plastic, soft elastomer, and liquid constituents are experimentally characterized, demonstrating materials which span four orders of magnitude in modulus and two orders of magnitude in toughness. By forming analytical mappings between relative concentrations of constituents at the microscale and resulting macroscale material properties, inverse material design is enabled; the method is showcased by printing artifacts with prescribed toughness and elasticity distributions. The properties of these composites are placed in the context of biological tissues, showing they have promise as mechanically plausible tissue mimics.

Sponsoring Organization:
USDOE
OSTI ID:
2282217
Journal Information:
Advanced Materials, Journal Name: Advanced Materials; ISSN 0935-9648
Publisher:
Wiley Blackwell (John Wiley & Sons)Copyright Statement
Country of Publication:
Germany
Language:
English

References (16)

Multi‐Material 3D Printing of Functionally Graded Hierarchical Soft–Hard Composites journal July 2020
Small Punch Testing to Estimate the Tensile and Fracture Properties of Additively Manufactured Ti-6Al-4V journal March 2021
Characterization of tissue properties in epidural needle insertion on human specimen and synthetic materials journal October 2020
Mechanical properties of tissue-mimicking composites formed by material jetting additive manufacturing journal January 2022
Mechanical properties of parts fabricated with inkjet 3D printing through efficient experimental design journal December 2015
The Theory of Composites book December 2009
Harnessing viscoelasticity and instabilities for tuning wavy patterns in soft layered composites journal January 2016
Toward a Common Framework and Database of Materials for Soft Robotics journal June 2021
Indentation Versus Tensile Measurements of Young's Modulus for Soft Biological Tissues journal June 2011
The properties of foams and lattices journal November 2005
Impact of material concentration and distribution on composite parts manufactured via multi-material jetting journal June 2018
Challenges in creating dissectible anatomical 3D prints for surgical teaching journal February 2019
PolyJet technology for product prototyping: Tensile strength and surface roughness properties
  • Cazón, Aitor; Morer, Paz; Matey, Luis
  • Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 228, Issue 12 https://doi.org/10.1177/0954405413518515
journal April 2014
Viscoelastic and poroelastic mechanical characterization of hydrated gels journal March 2009
Nonisotropic experimental characterization of the relaxation modulus for PolyJet manufactured parts journal August 2014
The fracture mechanics of biological and bioinspired materials journal January 2019