Aerosol jet printing of surface acoustic wave microfluidic devices

Rich, Joseph; Cole, Brian; Li, Teng; Lu, Brandon; Fu, Hanyu; Smith, Brittany N.; Xia, Jianping; Yang, Shujie; Zhong, Ruoyu; Doherty, James L.; Kaneko, Kanji; Suzuki, Hiroaki; Tian, Zhenhua; Franklin, Aaron D.; Huang, Tony Jun

doi:10.1038/s41378-023-00606-z

Title: Aerosol jet printing of surface acoustic wave microfluidic devices

Journal Article · 31 December 2023 · Microsystems & Nanoengineering (Online)

DOI: https://doi.org/10.1038/s41378-023-00606-z · OSTI ID:2274716

; Cole, Brian; Li, Teng;

; Fu, Hanyu;

;

; Zhong, Ruoyu; Doherty, James L.; Kaneko, Kanji; Suzuki, Hiroaki; Tian, Zhenhua;

; Huang, Tony Jun

Abstract The addition of surface acoustic wave (SAW) technologies to microfluidics has greatly advanced lab-on-a-chip applications due to their unique and powerful attributes, including high-precision manipulation, versatility, integrability, biocompatibility, contactless nature, and rapid actuation. However, the development of SAW microfluidic devices is limited by complex and time-consuming micro/nanofabrication techniques and access to cleanroom facilities for multistep photolithography and vacuum-based processing. To simplify the fabrication of SAW microfluidic devices with customizable dimensions and functions, we utilized the additive manufacturing technique of aerosol jet printing. We successfully fabricated customized SAW microfluidic devices of varying materials, including silver nanowires, graphene, and poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS). To characterize and compare the acoustic actuation performance of these aerosol jet printed SAW microfluidic devices with their cleanroom-fabricated counterparts, the wave displacements and resonant frequencies of the different fabricated devices were directly measured through scanning laser Doppler vibrometry. Finally, to exhibit the capability of the aerosol jet printed devices for lab-on-a-chip applications, we successfully conducted acoustic streaming and particle concentration experiments. Overall, we demonstrated a novel solution-based, direct-write, single-step, cleanroom-free additive manufacturing technique to rapidly develop SAW microfluidic devices that shows viability for applications in the fields of biology, chemistry, engineering, and medicine.

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Research Organization:: Mississippi State Univ., Starkville, MS (United States)

Sponsoring Organization:: National Institutes of Health (NIH); National Science Foundation (NSF); USDOE; USDOE Office of Nuclear Energy (NE)

Grant/Contract Number:: NE0009187

OSTI ID:: 2274716

Journal Information:: Microsystems & Nanoengineering (Online), Journal Name: Microsystems & Nanoengineering (Online) Journal Issue: 1 Vol. 10; ISSN 2055-7434

Publisher:: Nature Publishing GroupCopyright Statement

Country of Publication:: United Kingdom

Language:: English

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