DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: A first principles analysis of potential-dependent structural evolution of active sites in Fe-N-C catalysts

Journal Article · · Proceedings of the National Academy of Sciences of the United States of America

Fe-N-C (iron–nitrogen–carbon) electrocatalysts have emerged as potential alternatives to precious metal-based materials for the oxygen reduction reaction (ORR). However, the structure of these materials under electrochemical conditions is not well understood, and their poor stability in acidic environments poses a formidable challenge for successful adoption in commercial fuel cells. To provide molecular-level insights into these complex phenomena, we combine periodic density functional theory (DFT) calculations, exhaustive treatment of coadsorption effects for ORR reaction intermediates, including O and OH, and comprehensive analysis of solvation stabilization effects to construct voltage-dependent ab initio thermodynamic phase diagrams that describe the in situ structure of the active sites. These structures are further linked to activity and stability descriptors that can be compared with experimental parameters such as the half-wave potential for ORR and the onset potential for carbon corrosion and CO 2 evolution. The results indicate that pyridinic Fe sites at zigzag carbon edges, as well as other edge sites, exhibit high activity for ORR compared to sites in the bulk. However, edges neighboring the active sites are prone to instability via overoxidation and consequent site loss. The results suggest that it could be beneficial to synthesize Fe-N-C catalysts with small sizes and large perimeter edge lengths to enhance ORR activity, while voltage fluctuations should be limited during fuel cell operation to prevent carbon corrosion of overoxidized edges.

Sponsoring Organization:
USDOE
Grant/Contract Number:
SC0010379
OSTI ID:
2222835
Alternate ID(s):
OSTI ID: 2472046
Journal Information:
Proceedings of the National Academy of Sciences of the United States of America, Journal Name: Proceedings of the National Academy of Sciences of the United States of America Journal Issue: 49 Vol. 120; ISSN 0027-8424
Publisher:
Proceedings of the National Academy of SciencesCopyright Statement
Country of Publication:
United States
Language:
English

References (41)

Structure of the catalytic sites in Fe/N/C-catalysts for O2-reduction in PEM fuel cells journal January 2012
Establishing reactivity descriptors for platinum group metal (PGM)-free Fe–N–C catalysts for PEM fuel cells journal January 2020
The atomic simulation environment—a Python library for working with atoms journal June 2017
High-Performance Electrocatalysts for Oxygen Reduction Derived from Polyaniline, Iron, and Cobalt journal April 2011
Structure of Fe–N x –C Defects in Oxygen Reduction Reaction Catalysts from First-Principles Modeling journal June 2014
Special points for Brillouin-zone integrations journal June 1976
Chemical accuracy for the van der Waals density functional journal December 2009
Solvation enthalpy determination for aqueous-phase reaction adsorbates from first principles ab initio molecular dynamics preprint May 2023
What Are Batteries, Fuel Cells, and Supercapacitors? journal October 2004
A density functional theory study of oxygen reduction reaction on non-PGM Fe–Nx–C electrocatalysts journal January 2014
Degradation of Fe/N/C catalysts upon high polarization in acid medium journal January 2014
Direct hydrogen fuel cell electric vehicle cost analysis: System and high-volume manufacturing description, validation, and outlook journal September 2018
Degradation by Hydrogen Peroxide of Metal-Nitrogen-Carbon Catalysts for Oxygen Reduction journal January 2015
Atomically dispersed iron sites with a nitrogen–carbon coating as highly active and durable oxygen reduction catalysts for fuel cells journal July 2022
Understanding Active Sites in Pyrolyzed Fe–N–C Catalysts for Fuel Cell Cathodes by Bridging Density Functional Theory Calculations and 57 Fe Mössbauer Spectroscopy journal September 2019
Density functional studies of functionalized graphitic materials with late transition metals for oxygen reduction reactions journal January 2011
Unveiling N-Protonation and Anion-Binding Effects on Fe/N/C Catalysts for O 2 Reduction in Proton-Exchange-Membrane Fuel Cells journal July 2011
Binding energy shifts for nitrogen-containing graphene-based electrocatalysts - experiments and DFT calculations: Analyzing structure-property relationships of functionalized materials journal January 2016
Direct atomic-level insight into the active sites of a high-performance PGM-free ORR catalyst journal August 2017
Projector augmented-wave method journal December 1994
Role of Local Carbon Structure Surrounding FeN 4 Sites in Boosting the Catalytic Activity for Oxygen Reduction journal May 2017
Fuel Cell Fundamentals book January 2016
Efficient iterative schemes for ab initio total-energy calculations using a plane-wave basis set journal October 1996
Activity of N-coordinated multi-metal-atom active site structures for Pt-free oxygen reduction reaction catalysis: Role of *OH ligands journal March 2015
Stability of Fe-N-C Catalysts in Acidic Medium Studied by Operando Spectroscopy journal August 2015
Minimizing Operando Demetallation of Fe-N-C Electrocatalysts in Acidic Medium journal April 2016
Computational and experimental evidence for a new TM–N 3 /C moiety family in non-PGM electrocatalysts journal January 2015
Recent advances in non-precious metal catalysis for oxygen-reduction reaction in polymer electrolyte fuelcells journal January 2011
A grid-based Bader analysis algorithm without lattice bias journal January 2009
Graph theory approach to determine configurations of multidentate and high coverage adsorbates for heterogeneous catalysis journal June 2020
Understanding PGM-free catalysts by linking density functional theory calculations and structural analysis: Perspectives and challenges journal June 2018
Catalysts for fuel cell transportation and hydrogen related uses journal July 2019
Self-Consistent Equations Including Exchange and Correlation Effects journal November 1965
First-Principles Molecular Dynamics Study of Carbon Corrosion in PEFC Catalyst Materials journal August 2016
From ultrasoft pseudopotentials to the projector augmented-wave method journal January 1999
Origin of the Overpotential for Oxygen Reduction at a Fuel-Cell Cathode journal November 2004
Identification of the Catalytically Dominant Iron Environment in Iron- and Nitrogen-Doped Carbon Catalysts for the Oxygen Reduction Reaction journal August 2022
Density functionals for surface science: Exchange-correlation model development with Bayesian error estimation journal June 2012
High loading of single atomic iron sites in Fe–NC oxygen reduction catalysts for proton exchange membrane fuel cells journal April 2022
Van der Waals density functionals applied to solids journal May 2011
The Achilles' heel of iron-based catalysts during oxygen reduction in an acidic medium journal January 2018