DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Microwave-assisted depolymerization of PET over heterogeneous catalysts

Journal Article · · Catalysis Today
 [1];  [2];  [2];  [2];  [2]
  1. University of Delaware, Newark, DE (United States); University of Delaware
  2. University of Delaware, Newark, DE (United States)

The accumulation of plastic waste in the environment is rising and poses a significant environmental and health threat. Polyethylene terephthalate (PET), used mainly in single-use plastic bottles, accounts for a substantial fraction of this waste. The currently employed recycling strategies are inadequate to deal with the global plastic waste problem. PET glycolysis is a promising depolymerization method but has mainly been conducted using homogeneous catalysts; developing active and sustainable catalysts, and more energy-efficient processes remain challenges. Here, in this work, we implement microwave heating in PET glycolysis and identify ZnO as an excellent heterogeneous catalyst. We demonstrate the influence of ZnO's particle size and facet and hydrogen bonding on its activity. Finally, we demonstrate excellent performance for real-world post-consumer PET waste deconstruction with rapid depolymerization into bis(2-hydroxyethyl) terephthalate (BHET), achieving > 95% yields in less than 10 min. Cradle-to-gate life cycle assessment also indicates that BHET produced by ZnO-catalyzed glycolysis has lower global warming potential than the petrochemical-based production and homogeneously-catalyzed glycolysis.

Research Organization:
RAPID Manufacturing Institute, New York, NY (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE)
Grant/Contract Number:
EE0007888
OSTI ID:
2007305
Alternate ID(s):
OSTI ID: 2338071
Journal Information:
Catalysis Today, Journal Name: Catalysis Today Vol. 418; ISSN 0920-5861
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (45)

A bacterium that degrades and assimilates poly(ethylene terephthalate) journal March 2016
Organocatalytic depolymerization of poly(ethylene terephthalate) journal January 2011
Chemical recycling of waste plastics for new materials production journal June 2017
Microwave heating processes involving carbon materials journal January 2010
Catalytic Glycolysis of Poly(ethylene terephthalate) Using Zinc and Cobalt Oxides Recycled from Spent Batteries journal September 2019
Gasoline-range hydrocarbons produced from microwave-induced pyrolysis of low-density polyethylene over ZSM-5 journal March 2015
Sustainable polymers from renewable resources journal December 2016
Glycolysis of postconsumer polyethylene terephthalate waste journal January 2010
Synthesis of High Surface Area ZnO(0001) Plates as Novel Oxide Supports for Heterogeneous Catalysts journal July 2010
Metal-Oxide-Doped Silica Nanoparticles for the Catalytic Glycolysis of Polyethylene Terephthalate journal January 2011
Titanate Nanotubes as New Nanostrutured Catalyst for Depolymerization of PET by Glycolysis Reaction journal November 2017
ZnO As an Active and Selective Catalyst for Electrochemical Water Oxidation to Hydrogen Peroxide journal April 2019
Effect of Support Size on the Catalytic Activity of Metal-Oxide-Doped Silica Particles in the Glycolysis of Polyethylene Terephthalate journal July 2011
Kinetics of glycolysis of poly(ethylene terephthalate) under microwave irradiation journal May 2012
20 years of life cycle assessment (LCA) in the forestry sector: state of the art and a methodical proposal for the LCA of forest production journal January 2015
Processability and mechanical properties of extensively recycled high density polyethylene journal April 2015
Recycling of poly(ethylene terephthalate) – A review focusing on chemical methods journal January 2016
Terephthalic Acid, Dimethyl Terephthalate, and Isophthalic Acid book October 2011
Study on depolymerization of waste polyethylene terephthalate into monomer of bis(2-hydroxyethyl terephthalate) journal January 2005
Distinct water activation on polar/non-polar facets of ZnO nanoparticles journal November 2015
Theoretical studies on glycolysis of poly(ethylene terephthalate) in ionic liquids journal January 2018
Degradation of poly(ethylene terephthalate) catalyzed by metal-free choline-based ionic liquids journal January 2020
Thermal properties of poly(ethylene terephthalate) recovered from municipal solid waste by steam autoclaving journal May 2012
ZnO nanodispersion as pseudohomogeneous catalyst for alcoholysis of polyethylene terephthalate journal July 2020
Ultrasmall Cobalt Nanoparticles as a Catalyst for PET Glycolysis: A Green Protocol for Pure Hydroxyethyl Terephthalate Precipitation without Water journal July 2018
Manganese-, cobalt-, and zinc-based mixed-oxide spinels as novel catalysts for the chemical recycling of poly(ethylene terephthalate) via glycolysis journal April 2013
Techno-economic, life-cycle, and socioeconomic impact analysis of enzymatic recycling of poly(ethylene terephthalate) journal September 2021
Controlled Microwave Heating in Modern Organic Synthesis journal November 2004
Industrial scale microwave applicator for high temperature alkaline hydrolysis of PET journal May 2018
Effect of recycled content and rPET quality on the properties of PET bottles, part I: Optical and mechanical properties
  • Alvarado Chacon, Fresia; Brouwer, Marieke T.; Thoden van Velzen, Eggo Ulphard
  • Packaging Technology and Science, Vol. 33, Issue 9 https://doi.org/10.1002/pts.2490
journal January 2020
Depolymerization of poly(ethylene terephthalate) recycled from post-consumer soft-drink bottles journal May 1989
Organic Reactions at Well-Defined Oxide Surfaces journal January 1996
Combining Reclaimed PET with Bio-based Monomers Enables Plastics Upcycling journal April 2019
An Oxalate‐Bridged Binuclear Iron(III) Ionic Liquid for the Highly Efficient Glycolysis of Polyethylene Terephthalate under Microwave Irradiation journal May 2019
Plastic upcycling journal November 2019
Solubility determination and thermodynamic modeling of bis-2-hydroxyethyl terephthalate (BHET) in different solvents journal May 2022
Characterization of poly(ethylene terephthalate) used in commercial bottled water journal September 2009
High CO2 Selectivity of ZnO Powder Catalysts for Methanol Steam Reforming journal March 2013
Heterogeneous Metal Azolate Framework-6 (MAF-6) Catalysts with High Zinc Density for Enhanced Polyethylene Terephthalate (PET) Conversion journal May 2021
Chemical recycling of post-consumer PET wastes by glycolysis in the presence of metal salts journal June 2010
Chemical recycling to monomer for an ideal, circular polymer economy journal April 2020
Chemolytic depolymerisation of PET: a review journal January 2021
Production, use, and fate of all plastics ever made journal July 2017
Kinetics of catalytic glycolysis of PET wastes with sodium carbonate journal March 2011
Nano ZnO Catalyst for Chemical Recycling of Polyethylene terephthalate (PET) journal August 2017