Outlook on texture evolution in additively manufactured stainless steels: Prospects for hydrogen embrittlement resistance, overview of mechanical, and solidification behavior

Thapliyal, Saket; Cheng, Jiahao; Mayeur, Jason; Yamamoto, Yukinori; Fernandez-Zelaia, Patxi; Nycz, Andrzej; Kirka, Michael M.

doi:10.1557/s43578-023-01130-6

Title: Outlook on texture evolution in additively manufactured stainless steels: Prospects for hydrogen embrittlement resistance, overview of mechanical, and solidification behavior

Journal Article · 14 August 2023 · Journal of Materials Research

DOI: https://doi.org/10.1557/s43578-023-01130-6 · OSTI ID:1995287

; Cheng, Jiahao; Mayeur, Jason; Yamamoto, Yukinori; Fernandez-Zelaia, Patxi; Nycz, Andrzej; Kirka, Michael M.

Abstract Realizing application specific manufacture with fusion-based additive manufacturing (F-BAM) processes requires understanding of the physical phenomena that drive evolution of microstructural attributes, such as texture. Current approaches for understanding texture evolution in F-BAM are majorly considerate of the phenomena occurring only during solidification. This hinders the comprehensive understanding and control of texture during F-BAM. In this perspective article, we discuss several physical phenomena occurring during and after solidification that can determine texture in F-BAM processed stainless steels (SS). A crystal plasticity-coupled hydrogen adsorption-diffusion modeling framework is also leveraged to demonstrate the prospects of grain boundary engineering with F-BAM for enhanced hydrogen embrittlement resistance of SS. Implications of varying thermokinetics in F-BAM for solidification behavior of SS are discussed. Additionally, microstructural attributes that are key to high temperature mechanical performance of SS are highlighted. Considerations as outlined in this perspective article will enable grain boundary engineering and application specific microstructural design of SS with F-BAM. Graphical abstract

View Journal Article

Cite

Export

Save

Research Organization:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE); USDOE Office of Energy Efficiency and Renewable Energy (EERE), Advanced Manufacturing Office (AMO); USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Materials & Manufacturing Technologies Office (AMMTO)

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1995287

Journal Information:: Journal of Materials Research, Journal Name: Journal of Materials Research Journal Issue: 1 Vol. 39; ISSN 0884-2914

Publisher:: Cambridge University Press (CUP)Copyright Statement

Country of Publication:: United States

Language:: English

References (55)

Metastable Austenite in 17-4 Precipitation-Hardening Stainless Steel Produced by Selective Laser Melting Facchini, Luca; Vicente, Nério; Lonardelli, Ivan Advanced Engineering Materials, Vol. 12, Issue 3 https://doi.org/10.1002/adem.200900259	journal	March 2010
Ferritic-austenitic solidification mode in austenitic stainless steel welds Suutala, N.; Takalo, T.; Moisio, T. Metallurgical Transactions A, Vol. 11, Issue 5 https://doi.org/10.1007/BF02661201	journal	May 1980
Modeling of texture development in additive manufacturing of Ni-based superalloys Tabei, Ali; Mirkoohi, Elham; Garmestani, Hamid The International Journal of Advanced Manufacturing Technology, Vol. 103, Issue 1-4 https://doi.org/10.1007/s00170-019-03555-y	journal	March 2019
Understanding and mitigating hydrogen embrittlement of steels: a review of experimental, modelling and design progress from atomistic to continuum Barrera, O.; Bombac, D.; Chen, Y. Journal of Materials Science, Vol. 53, Issue 9 https://doi.org/10.1007/s10853-017-1978-5	journal	February 2018
Last-stage solidification of alloys: Theoretical model of dendrite-arm and grain coalescence Rappaz, M.; Jacot, A.; Boettinger, W. J. Metallurgical and Materials Transactions A, Vol. 34, Issue 3 https://doi.org/10.1007/s11661-003-0083-3	journal	March 2003
Microstructural Evolution During Normal/Abnormal Grain Growth in Austenitic Stainless Steel Shirdel, Mohammad; Mirzadeh, Hamed; Habibi Parsa, Mohammad Metallurgical and Materials Transactions A, Vol. 45, Issue 11 https://doi.org/10.1007/s11661-014-2426-7	journal	July 2014
Modeling Solid-State Phase Transformations of 13Cr-4Ni Steels in Welding Heat-Affected Zone Lévesque, J. B.; Lanteigne, J.; Champliaud, H. Metallurgical and Materials Transactions A, Vol. 51, Issue 3 https://doi.org/10.1007/s11661-019-05587-1	journal	December 2019
Anomalous Annealing Response of Directed Energy Deposited Type 304L Austenitic Stainless Steel Smith, Thale R.; Sugar, Joshua D.; Schoenung, Julie M. JOM, Vol. 70, Issue 3 https://doi.org/10.1007/s11837-017-2711-1	journal	January 2018
Orientations of dendritic growth during solidification Lee, Dong Nyung Metals and Materials International, Vol. 23, Issue 2 https://doi.org/10.1007/s12540-017-6360-2	journal	February 2017
Development of Grain Boundary Character Distribution in Medium-Strained 316L Stainless Steel During Annealing Huang, Weijiu; Yuan, Shanshan; Chai, Linjiang Metals and Materials International, Vol. 25, Issue 2 https://doi.org/10.1007/s12540-018-0203-7	journal	October 2018
Quenching and Partitioning Steel Heat Treatment Wang, Li; Speer, John G. Metallography, Microstructure, and Analysis, Vol. 2, Issue 4 https://doi.org/10.1007/s13632-013-0082-8	journal	July 2013
Single-crystalline-like stainless steel 316L with different geometries fabricated by laser powder bed fusion Wang, Xianglong; Muñiz-Lerma, Jose Alberto; Sanchez-Mata, Oscar Progress in Additive Manufacturing, Vol. 5, Issue 1 https://doi.org/10.1007/s40964-020-00123-9	journal	March 2020
Numerical analysis of hydrogen transport near a blunting crack tip Sofronis, P.; McMeeking, R. M. Journal of the Mechanics and Physics of Solids, Vol. 37, Issue 3 https://doi.org/10.1016/0022-5096(89)90002-1	journal	January 1989
Deformation twinning Christian, J. W.; Mahajan, S. Progress in Materials Science, Vol. 39, Issue 1-2 https://doi.org/10.1016/0079-6425(94)00007-7	journal	January 1995
Diffusion-convection effects on constrained dendritic growth in dilute alloys Tao, Huang; Deyang, Lu; Yaohe, Zhou Acta Astronautica, Vol. 17, Issue 9 https://doi.org/10.1016/0094-5765(88)90067-7	journal	September 1988
Linking materials systems approach to alloy design and part qualification for laser powder bed fusion additive manufacturing Thapliyal, Saket; Mishra, Rajiv S. Quality Analysis of Additively Manufactured Metals https://doi.org/10.1016/B978-0-323-88664-2.00002-6	book	January 2023
Factors determining crystal orientation of dendritic growth during solidification Lee, Dong Nyung; Kim, Kyung-hyun; Lee, Yong-gi Materials Chemistry and Physics, Vol. 47, Issue 2-3 https://doi.org/10.1016/S0254-0584(97)80044-2	journal	February 1997
Mechanical deformation of dendrites by fluid flow during the solidification of undercooled melts Dragnevski, Kalin; Mullis, Andrew M.; Walker, Daniel J. Acta Materialia, Vol. 50, Issue 14 https://doi.org/10.1016/S1359-6454(02)00186-6	journal	August 2002
Deformation of single crystal Hadfield steel by twinning and slip Karaman, I.; Sehitoglu, H.; Gall, K. Acta Materialia, Vol. 48, Issue 6 https://doi.org/10.1016/S1359-6454(99)00383-3	journal	April 2000
Solute hydrogen and deuterium observed at the near atomic scale in high-strength steel Breen, Andrew J.; Stephenson, Leigh T.; Sun, Binhan Acta Materialia, Vol. 188 https://doi.org/10.1016/j.actamat.2020.02.004	journal	April 2020
Recrystallization-based grain boundary engineering of 316L stainless steel produced via selective laser melting Gao, Shubo; Hu, Zhiheng; Duchamp, Martial Acta Materialia, Vol. 200 https://doi.org/10.1016/j.actamat.2020.09.015	journal	November 2020
First principles study of the effect of hydrogen in austenitic stainless steels and high entropy alloys Zhou, Xiao; Curtin, William A. Acta Materialia, Vol. 200 https://doi.org/10.1016/j.actamat.2020.09.070	journal	November 2020
The effect of hydrogen content and yield strength on the distribution of hydrogen in steel: a diffusion coupled micromechanical FEM study Hussein, Abdelrahman; Krom, Alfons H. M.; Dey, Poulumi Acta Materialia, Vol. 209 https://doi.org/10.1016/j.actamat.2021.116799	journal	May 2021
Nickel-based superalloy single crystals fabricated via electron beam melting Fernandez-Zelaia, Patxi; Kirka, Michael M.; Rossy, Andrés Márquez Acta Materialia, Vol. 216 https://doi.org/10.1016/j.actamat.2021.117133	journal	September 2021
Segregation engineering of grain boundaries of a metastable Fe-Mn-Co-Cr-Si high entropy alloy with laser-powder bed fusion additive manufacturing Thapliyal, Saket; Agrawal, Priyanshi; Agrawal, Priyanka Acta Materialia, Vol. 219 https://doi.org/10.1016/j.actamat.2021.117271	journal	October 2021
Directed laser deposition of super duplex stainless steel: Microstructure, texture evolution, and mechanical properties Sayyar, Navid; Hansen, Vidar; Tucho, Wakshum Mekonnen Heliyon, Vol. 9, Issue 4 https://doi.org/10.1016/j.heliyon.2023.e15144	journal	April 2023
A cycle-jump acceleration method for the crystal plasticity simulation of high cycle fatigue of the metallic microstructure Cheng, Jiahao; Hu, Xiaohua; Kirka, Michael International Journal of Fatigue, Vol. 165 https://doi.org/10.1016/j.ijfatigue.2022.107185	journal	December 2022
Effects of grain size on hydrogen embrittlement in a Fe-22Mn-0.6C TWIP steel Zan, Na; Ding, Hua; Guo, XiaoFei International Journal of Hydrogen Energy, Vol. 40, Issue 33 https://doi.org/10.1016/j.ijhydene.2015.06.112	journal	September 2015
Structural representation of additively manufactured 316L austenitic stainless steel Bronkhorst, C. A.; Mayeur, J. R.; Livescu, V. International Journal of Plasticity, Vol. 118 https://doi.org/10.1016/j.ijplas.2019.01.012	journal	July 2019
On the effects of texture and microstructure on hydrogen transport towards notch tips: A CPFE study Tondro, Alireza; Abdolvand, Hamidreza International Journal of Plasticity, Vol. 152 https://doi.org/10.1016/j.ijplas.2022.103234	journal	May 2022
Residual stress modeling considering microstructure evolution in metal additive manufacturing Mirkoohi, Elham; Li, Dongsheng; Garmestani, Hamid Journal of Manufacturing Processes, Vol. 68 https://doi.org/10.1016/j.jmapro.2021.04.041	journal	August 2021
Effect of selective laser melting (SLM) process parameters on microstructure and mechanical properties of 316L austenitic stainless steel Liverani, E.; Toschi, S.; Ceschini, L. Journal of Materials Processing Technology, Vol. 249 https://doi.org/10.1016/j.jmatprotec.2017.05.042	journal	November 2017
Intragranular cellular segregation network structure strengthening 316L stainless steel prepared by selective laser melting Zhong, Yuan; Liu, Leifeng; Wikman, Stefan Journal of Nuclear Materials, Vol. 470 https://doi.org/10.1016/j.jnucmat.2015.12.034	journal	March 2016
Characterization of as-welded microstructure of heat-affected zone in modified 9Cr–1Mo–V–Nb steel weldment Wang, Yiyu; Kannan, Rangasayee; Li, Leijun Materials Characterization, Vol. 118 https://doi.org/10.1016/j.matchar.2016.05.024	journal	August 2016
In situ EBSD observation of grain boundary character distribution evolution during thermomechanical process used for grain boundary engineering of 304 austenitic stainless steel Tokita, Shun; Kokawa, Hiroyuki; Sato, Yutaka S. Materials Characterization, Vol. 131 https://doi.org/10.1016/j.matchar.2017.06.032	journal	September 2017
Design approaches for printability-performance synergy in Al alloys for laser-powder bed additive manufacturing Mishra, Rajiv S.; Thapliyal, Saket Materials & Design, Vol. 204 https://doi.org/10.1016/j.matdes.2021.109640	journal	June 2021
Analysis of the tensile behavior of a TWIP steel based on the texture and microstructure evolutions Barbier, D.; Gey, N.; Allain, S. Materials Science and Engineering: A, Vol. 500, Issue 1-2 https://doi.org/10.1016/j.msea.2008.09.031	journal	January 2009
The effect of grain size and grain orientation on deformation twinning in a Fe–22wt.% Mn–0.6wt.% C TWIP steel Gutierrez-Urrutia, I.; Zaefferer, S.; Raabe, D. Materials Science and Engineering: A, Vol. 527, Issue 15 https://doi.org/10.1016/j.msea.2010.02.041	journal	June 2010
Twinning induced plasticity in austenitic stainless steel 316L made by additive manufacturing Pham, M. S.; Dovgyy, B.; Hooper, P. A. Materials Science and Engineering: A, Vol. 704 https://doi.org/10.1016/j.msea.2017.07.082	journal	September 2017
Effect of temperature on the stacking fault energy and deformation behaviour in 316L austenitic stainless steel Molnár, Dávid; Sun, Xun; Lu, Song Materials Science and Engineering: A, Vol. 759 https://doi.org/10.1016/j.msea.2019.05.079	journal	June 2019
Steels in additive manufacturing: A review of their microstructure and properties Bajaj, P.; Hariharan, A.; Kini, A. Materials Science and Engineering: A, Vol. 772 https://doi.org/10.1016/j.msea.2019.138633	journal	January 2020
Corrosion mechanism of additively manufactured 316 L stainless steel in 3.5 wt.% NaCl solution Nie, Jingjing; Wei, Liang; Jiang, Ying Materials Today Communications, Vol. 26 https://doi.org/10.1016/j.mtcomm.2020.101648	journal	March 2021
Direct observation of the twinning mechanism in an austenitic Fe–Mn–C steel Bracke, L.; Kestens, L.; Penning, J. Scripta Materialia, Vol. 61, Issue 2 https://doi.org/10.1016/j.scriptamat.2009.03.045	journal	July 2009
Excellent mechanical and corrosion properties of austenitic stainless steel with a unique crystallographic lamellar microstructure via selective laser melting Sun, Shi-Hai; Ishimoto, Takuya; Hagihara, Koji Scripta Materialia, Vol. 159 https://doi.org/10.1016/j.scriptamat.2018.09.017	journal	January 2019
High-strength Damascus steel by additive manufacturing Kürnsteiner, Philipp; Wilms, Markus Benjamin; Weisheit, Andreas Nature, Vol. 582, Issue 7813 https://doi.org/10.1038/s41586-020-2409-3	journal	June 2020
A novel mechanism to generate metallic single crystals Pistor, J.; Körner, C. Scientific Reports, Vol. 11, Issue 1 https://doi.org/10.1038/s41598-021-04235-2	journal	December 2021
Multiscale hierarchical and heterogeneous mechanical response of additively manufactured novel Al alloy investigated by high-resolution nanoindentation mapping Dhal, Abhijeet; Thapliyal, Saket; Gaddam, Supreeth Scientific Reports, Vol. 12, Issue 1 https://doi.org/10.1038/s41598-022-23083-2	journal	October 2022
Critical assessment 19: stacking fault energies of austenitic steels Lee, Y. -K.; Lee, S. -J.; Han, J. Materials Science and Technology, Vol. 32, Issue 1 https://doi.org/10.1080/02670836.2015.1114252	journal	January 2016
Texture formation in metal alloys with cubic crystal structures Kestens, L. A. I.; Pirgazi, H. Materials Science and Technology, Vol. 32, Issue 13 https://doi.org/10.1080/02670836.2016.1231746	journal	January 2016
In situ observations of non–equilibrium austenite formation during weld solidification of an Fe–C–Al–Mn low–alloy steel Babu, S. S.; Elmer, J. W.; David, S. A. Proceedings of the Royal Society of London. Series A: Mathematical, Physical and Engineering Sciences, Vol. 458, Issue 2020 https://doi.org/10.1098/rspa.2001.0891	journal	April 2002
Structure-property changes during hardening and tempering of new ultra high strength medium carbon low alloy steel Suresh, M. R.; Samajdar, I.; Ingle, A. Ironmaking & Steelmaking, Vol. 30, Issue 5 https://doi.org/10.1179/030192303225004097	journal	October 2003
Solidification of peritectic alloys Kerr, H. W.; Kurz, W. International Materials Reviews, Vol. 41, Issue 4 https://doi.org/10.1179/imr.1996.41.4.129	journal	January 1996
Prediction of the .DELTA. to .GAMMA. Transition in Austenitic Stainless Steels during Laser Treatment. Fukumoto, Shigeo; Kurz, Wilfried ISIJ International, Vol. 38, Issue 1 https://doi.org/10.2355/isijinternational.38.71	journal	January 1998
Problems in the Calculation of Transformation Texture in Steels Bhadeshia, H. K. D. H. ISIJ International, Vol. 50, Issue 11 https://doi.org/10.2355/isijinternational.50.1517	journal	January 2010
Fabrication of Single Crystals through a µ-Helix Grain Selection Process during Electron Beam Metal Additive Manufacturing Gotterbarm, Martin R.; Rausch, Alexander M.; Körner, Carolin Metals, Vol. 10, Issue 3 https://doi.org/10.3390/met10030313	journal	February 2020

Similar Records

Considering interplay between multiple physical phenomena to elucidate single crystal-like texture, phase transformations, and mechanical behavior of directed energy deposited SS316L

Journal Article · 2024 · Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing · OSTI ID:2324052

Thapliyal, Saket; Fernandez-Zelaia, Patxi; Lee, Yousub; +5 more

Microstructural heterogeneities in additively manufactured refractory alloy C103 and their implications for room and elevated temperature mechanical behavior

Journal Article · 2025 · Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing · OSTI ID:2573584

Thapliyal, Saket; Ortega Rojas, Julio; Dryepondt, Sebastien; +4 more

Interface-Driven Phenomena in Solids: Thermodynamics, Kinetics and Chemistry

Journal Article · 2016 · JOM. Journal of the Minerals, Metals & Materials Society · OSTI ID:1257784

Abdeljawad, Fadi; Foiles, Stephen M.

Related Subjects

36 MATERIALS SCIENCE
additive manufacturing
alloy solidification
grain boundary engineering
high temperature mechanical behavior
hydrogen embrittlement
texture evolution

Title: Outlook on texture evolution in additively manufactured stainless steels: Prospects for hydrogen embrittlement resistance, overview of mechanical, and solidification behavior

Citation Formats

References (55)

Similar Records

Related Subjects