Residual stresses in Cu matrix composite surface deposits after laser melt injection

Zhang, Xingxing; Kornmeier, Joana R.; Hofmann, Michael; Langebeck, Anika; Alameddin, Shadi; Alessio, Renan Pereira; Fritzen, Felix; Bunn, Jeffrey R.; Cabeza, Sandra

doi:10.1111/str.12457

Title: Residual stresses in Cu matrix composite surface deposits after laser melt injection

Journal Article · 06 July 2023 · Strain

DOI: https://doi.org/10.1111/str.12457 · OSTI ID:1988684

^[1]; Kornmeier, Joana R. ^[1]; Hofmann, Michael ^[1]; Langebeck, Anika ^[2]; Alameddin, Shadi ^[3]; Alessio, Renan Pereira ^[3]; Fritzen, Felix ^[3]; Bunn, Jeffrey R. ^[4]; Cabeza, Sandra ^[5]

Heinz Maier‐Leibnitz Zentrum (MLZ) Technical University of Munich Garching Germany
BIAS – Bremer Institut fuer angewandte Strahltechnik GmbH Bremen Germany
Stuttgart Center for Simulation Science, Institute of Applied Mechanics (CE) University of Stuttgart Stuttgart Germany
Neutron Scattering Science Division Oak Ridge National Laboratory Oak Ridge Tennessee USA
Institut Laue‐Langevin Grenoble France

Abstract Tungsten carbide particles reinforced metal matrix composite (MMC) coatings can significantly improve surface wear resistance owing to their increased surface hardness. However, the presence of macro‐ and micro‐residual stresses in MMC coatings can have detrimental effects, such as reducing service life. In this study, neutron diffraction was used to determine the residual stresses in spherical fused tungsten carbide (sFTC) reinforced Cu matrix composite surface deposits after laser melt injection. We also developed a thermo‐mechanical coupled finite element model to predict residual stresses. Our findings reveal that sFTC/Cu composite deposits produced with a preheating temperature of 400°C have low residual stresses, with a maximum tensile residual stress of 98 MPa in the Cu matrix on the top surface. In contrast, the sFTC/bronze (CuAl10Ni5Fe4) composite deposit exhibits very high residual stresses, with a maximum tensile residual stress in the Cu matrix on the top surface reaching 651 MPa. These results provide a better understanding of the magnitudes and distributions of residual stresses in sFTC‐reinforced Cu matrix composite surface deposits manufactured via laser melt injection.

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Sponsoring Organization:: USDOE

OSTI ID:: 1988684

Journal Information:: Strain, Journal Name: Strain Journal Issue: 6 Vol. 59; ISSN 0039-2103

Publisher:: Wiley-BlackwellCopyright Statement

Country of Publication:: United Kingdom

Language:: English

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