Characterization of multi-material 316L-Hastelloy X fabricated via laser powder-bed fusion

Rankouhi, Behzad; Islam, Zahabul; Pfefferkorn, Frank E.; Thoma, Dan J.

doi:10.1016/j.msea.2022.142749

Title: Characterization of multi-material 316L-Hastelloy X fabricated via laser powder-bed fusion

Journal Article · 29 January 2022 · Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing

DOI: https://doi.org/10.1016/j.msea.2022.142749 · OSTI ID:1977466

Rankouhi, Behzad ^[1]; Islam, Zahabul ^[1]; Pfefferkorn, Frank E. ^[1];

^[1]

Univ. of Wisconsin, Madison, WI (United States)

The aim of this work is to provide firsthand knowledge of 316 L stainless steel (316 L) and Hastelloy X (HX) multi-material processing via laser powder bed fusion (PBF). Specifically, microstructure of the interface is studied using scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD). Surface metrology is performed to characterize the resulting surface roughness at the interface followed by tensile and flexural testing of multi-material samples to characterize the mechanical properties of the interfaces. Results showed that use of proper process parameters for each individual material led to formation of a compositional gradient at the interface that stretched for 240 μm (10–12 layers) with no evidence of cracking or porosity. The interface exhibited higher surface roughness compared to 316 L or HX as measured by arithmetic mean height, Sa, and maximum valley depth, Sv, parameters. During tensile testing, samples failed in the 316 L region away from the interface, with comparable yield strength, ultimate strength, and ductility. Finally, it was concluded that the “naturally” formed interface created a compositional gradient which was defect free due to similar values of coefficient of thermal expansion, input energy density, and different Marangoni numbers of the materials.

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Research Organization:: Univ. of Wisconsin, Madison, WI (United States); University of Wisconsin-Madison, WI (United States)

Sponsoring Organization:: USDOE; USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Materials & Manufacturing Technologies Office (AMMTO)

Grant/Contract Number:: EE0009138

OSTI ID:: 1977466

Journal Information:: Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing, Journal Name: Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing Journal Issue: C Vol. 837; ISSN 0921-5093

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

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Title: Characterization of multi-material 316L-Hastelloy X fabricated via laser powder-bed fusion

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