DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Predictive machine learning approaches for the microstructural behavior of multiphase zirconium alloys

Journal Article · · Scientific Reports

Abstract Zirconium alloys are widely used in harsh environments characterized by high temperatures, corrosivity, and radiation exposure. These alloys, which have a hexagonal closed packed (h.c.p.) structure thermo-mechanically degrade, when exposed to severe operating environments due to hydride formation. These hydrides have a different crystalline structure, than the matrix, which results in a multiphase alloy. To accurately model these materials at the relevant physical scale, it is necessary to fully characterize them based on a microstructural fingerprint, which is defined here as a combination of features that include hydride geometry, parent and hydride texture and crystalline structure of these multiphase alloys. Hence, this investigation will develop a reduced order modeling approach, where this microstructural fingerprint is used to predict critical fracture stress levels that are physically consistent with microstructural deformation and fracture modes. Machine Learning (ML) methodologies based on Gaussian Process Regression, random forests, and multilayer perceptrons (MLP) were used to predict material fracture critical stress states. MLPs, or neural networks, had the highest accuracy on held-out test sets across three predetermined strain levels of interest. Hydride orientation, grain orientation or texture, and hydride volume fraction had the greatest effect on critical fracture stress levels and had partial dependencies that were highly significant, and in comparison hydride length and hydride spacing have less effects on fracture stresses. Furthermore, these models were also used accurately predicted material response to nominal applied strains as a function of the microstructural fingerprint.

Sponsoring Organization:
USDOE
OSTI ID:
1968093
Journal Information:
Scientific Reports, Journal Name: Scientific Reports Journal Issue: 1 Vol. 13; ISSN 2045-2322
Publisher:
Nature Publishing GroupCopyright Statement
Country of Publication:
United Kingdom
Language:
English

References (28)

Sobol Sensitivity Analysis: A Tool to Guide the Development and Evaluation of Systems Pharmacology Models journal February 2015
Modeling of the microstructural behavior of hydrided zirconium alloys journal January 2021
Modeling of structural failure of Zircaloy claddings induced by multiple hydride cracks journal September 2018
Hydride Formation in Zirconium Alloys journal October 2012
Criteria for fracture initiation at hydrides in zirconium alloys I. Sharp crack tip journal February 1994
Inelastic microstructural failure mechanisms in crystalline materials with high angle grain boundaries journal November 1996
Fracture strength of hydride precipitates in Zr–2.5Nb alloys journal November 1999
Ab initio study on plane defects in zirconium–hydrogen solid solution and zirconium hydride journal June 2010
Dislocation density evolution and interactions in crystalline materials journal December 2011
A phase-field model for hydride formation in polycrystalline metals: Application to δ-hydride in zirconium alloys journal December 2019
Reduced-order modeling through machine learning and graph-theoretic approaches for brittle fracture applications journal February 2019
Effect of hydride precipitation on the fatigue cracking behavior in a zirconium alloy cladding tube journal December 2019
Crack growth in the through-thickness direction of hydrided thin-wall Zircaloy sheet journal January 2012
Determination of fracture strength of δ-zirconium hydrides embedded in zirconium matrix at high temperatures journal April 2013
Mesoscale modeling of coherent zirconium hydride precipitation under an applied stress journal July 2013
Effect of thermo-mechanical cycling on zirconium hydride reorientation studied in situ with synchrotron X-ray diffraction journal September 2013
The influence of hydride on fracture toughness of recrystallized Zircaloy-4 cladding journal April 2014
A review on hydride precipitation in zirconium alloys journal November 2015
Effect of radial hydride fraction on fracture toughness of CWSR Zr-2.5%Nb pressure tube material between ambient and 300 °C temperatures journal September 2018
Hydrogen in zirconium alloys: A review journal May 2019
Contribution to the understanding of brittle fracture conditions of zirconium alloy fuel cladding tubes during LOCA transient journal December 2019
Machine learning plastic deformation of crystals journal December 2018
Promises and perils of computational materials databases journal January 2021
Factorial Sampling Plans for Preliminary Computational Experiments journal May 1991
Random decision forests conference January 1995
Thermomechanical Microstructural Predictions of Fracture Nucleation of Zircaloy-4 Alloys With δ and ɛ Hydride Distributions journal July 2021
Corrosion of Zirconium Alloys Used for Nuclear Fuel Cladding journal July 2015
SALib: An open-source Python library for Sensitivity Analysis journal January 2017

Similar Records

Thermomechanical Microstructural Predictions of Fracture Nucleation of Zircaloy-4 Alloys With δ and ε Hydride Distributions
Journal Article · 2021 · Journal of Engineering Materials and Technology · OSTI ID:1980662

Numerical Simulations of Formability of Multiphase Steels
Journal Article · 2005 · AIP Conference Proceedings · OSTI ID:20726184

The influences of hydride size and matrix strength on fracture initiation at hydrides in zirconium alloys
Journal Article · 1988 · Metall. Trans., A; (United States) · OSTI ID:6445809

Related Subjects