Stability Evaluation for a Damped, Constrained-Motion Cutting Force Dynamometer

Gomez, Michael; Schmitz, Tony

doi:10.3390/jmmp6010023

Title: Stability Evaluation for a Damped, Constrained-Motion Cutting Force Dynamometer

Journal Article · 09 February 2022 · Journal of Manufacturing and Materials Processing

DOI: https://doi.org/10.3390/jmmp6010023 · OSTI ID:1846511

^[1];

^[2]

MSC Industrial Supply Company, New York, NY (United States)
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Univ. of Tennessee, Knoxville, TN (United States)

This paper describes the dynamic stability evaluation of a constrained-motion dynamometer (CMD) with passive damping. The CMD’s flexure-based design offers an alternative to traditional piezoelectric cutting force dynamometers, which can exhibit adverse effects of the complex structural dynamics on the measurement accuracy. In contrast, the CMD system’s structural dynamics are nominally single degree of freedom and are conveniently altered by material selection, flexure element geometry, and element arrangement. In this research, a passive damping approach is applied to increase the viscous damping ratio and, subsequently, the stability limit. Cutting tests were completed and the in situ CMD displacement and velocity signals were sampled at the spindle rotating frequency. The periodic sampling approach was used to determine if the milling response was synchronous with the spindle rotation (stable) or not (chatter) by constructing Poincaré maps for both experiment and prediction (time-domain simulation). It was found that the viscous damping coefficient was increased by 130% and the critical stability limit was increased from 4.3 mm (no damping) to 15.4 mm (with damping).

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Research Organization:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1846511

Journal Information:: Journal of Manufacturing and Materials Processing, Journal Name: Journal of Manufacturing and Materials Processing Journal Issue: 1 Vol. 6; ISSN 2504-4494

Publisher:: MDPICopyright Statement

Country of Publication:: United States

Language:: English

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36 MATERIALS SCIENCE
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milling

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