Fatigue crack growth resistance of a mesoscale composite microstructure Haynes 282 fabricated via electron beam melting additive manufacturing

Fernandez-Zelaia, Patxi; Ortega Rojas, Julio; Ferguson, James; Dryepondt, Sebastien; Kirka, Michael

doi:10.1007/s10853-021-06838-6

Title: Fatigue crack growth resistance of a mesoscale composite microstructure Haynes 282 fabricated via electron beam melting additive manufacturing

Journal Article · 15 January 2022 · Journal of Materials Science

DOI: https://doi.org/10.1007/s10853-021-06838-6 · OSTI ID:1841500

Fernandez-Zelaia, Patxi ^[1]; Ortega Rojas, Julio ^[1]; Ferguson, James ^[2];

^[1];

^[1]

Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Microsoft Corporation, Redmond, WA (United States)

Materials synthesis via additive manufacturing gives unprecedented control over the solidified microstructure. While a number of studies have demonstrated the ability to produce spatially varying microstructures, little work exists to understand the behavior of such “composite” materials. In this work, we utilized electron beam melting to process Ni-based superalloy Haynes 282 and produce compact tension samples with a spatially varying mesoscale structure. Fatigue crack growth experiments reveal that the crack growth rate is dependent on the degree of microstructural heterogeneity. This work demonstrates that the crack growth resistance can be tailored within a component using electron beam melting additive manufacturing.

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Research Organization:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE)

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1841500

Journal Information:: Journal of Materials Science, Journal Name: Journal of Materials Science Journal Issue: n/a Vol. n/a; ISSN 0022-2461

Publisher:: SpringerCopyright Statement

Country of Publication:: United States

Language:: English

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