DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Techno-economic analysis of roll-to-roll production of perovskite modules using radiation thermal processes

Journal Article · · Applied Energy
 [1];  [1];  [1];  [2];  [1]
  1. Univ. of Louisville, KY (United States)
  2. National Renewable Energy Lab. (NREL), Golden, CO (United States)

Perovskite solar technology can produce economically viable photovoltaic devices due to low cost of materials and scalable manufacturing. Solution phase deposition of all active layers lends itself to roll-to-roll fabrication methods which are well-established and have production rates of several hundred square meters per minute. In this techno-economic analysis, the opportunity to scale at this production throughput is considered with manufacturing rates exceeding one gigawatt per year in a single plant. Intense pulsed light is used for the post deposition process to minimize costs associated with the footprint, equipment, and operation. The analysis is limited to the operation of a roll-to-roll manufacturing facility producing a perovskite solar film that can be incorporated into photovoltaic modules. Costs associated with materials, labor, and equipment are considered along with utilities determined from the fundamental engineering calculations. Furthermore, the results show that at very large-scale operations of several gigawatts, the costs to produce the solar films range between $0.04-$0.10 per watt.

Research Organization:
Univ. of Louisville, KY (United States); National Renewable Energy Laboratory (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Renewable Power Office. Solar Energy Technologies Office; USDOE
Grant/Contract Number:
EE0008752; AC36-08GO28308
OSTI ID:
1832022
Alternate ID(s):
OSTI ID: 1835543; OSTI ID: 1839181
Report Number(s):
NREL/JA-5K00-81653
Journal Information:
Applied Energy, Vol. 307; ISSN 0306-2619
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (45)

Direct Intense Pulsed Light Sintering of Inkjet-Printed Copper Oxide Layers within Six Milliseconds journal January 2014
Intense Pulsed Light Sintering of Electrodeposited CdS Thin Films: Intense Pulsed Light Sintering of CdS journal April 2014
Tailored interfaces of unencapsulated perovskite solar cells for >1,000 hour operational stability journal January 2018
Toward high-efficiency dye-sensitized solar cells with a photoanode fabricated via a simple water-based formulation: Toward simple high-efficiency dye sensitized solar cells
  • Lupitskyy, Robert; Vendra, Venkat Kalyan; Jasinski, Jacek
  • Progress in Photovoltaics: Research and Applications, Vol. 23, Issue 7 https://doi.org/10.1002/pip.2502
journal May 2014
Dependence of ITO‐Coated Flexible Substrates in the Performance and Bending Durability of Perovskite Solar Cells journal May 2019
Intense Pulsed Light Sintering of CH 3 NH 3 PbI 3 Solar Cells journal March 2016
Roll-to-roll infrared (IR) drying and sintering of an inkjet-printed silver nanoparticle ink within 1 second journal January 2015
Organometal Halide Perovskites as Visible-Light Sensitizers for Photovoltaic Cells journal May 2009
Large-area high-efficiency perovskite solar cells based on perovskite films dried by the multi-flow air knife method in air journal January 2017
Rapid and low temperature processing of mesoporous TiO2 for perovskite solar cells on flexible and rigid substrates journal December 2017
High-Performance Flexible Perovskite Solar Cells by Using a Combination of Ultrasonic Spray-Coating and Low Thermal Budget Photonic Curing journal May 2015
Photovoltaic mixed-cation lead mixed-halide perovskites: links between crystallinity, photo-stability and electronic properties journal January 2017
Highly efficient and rapid manufactured perovskite solar cells via Flash InfraRed Annealing journal May 2020
Room Temperature Synthesis of a Copper Ink for the Intense Pulsed Light Sintering of Conductive Copper Films journal December 2013
Photonic Sintering of Copper through the Controlled Reduction of Printed CuO Nanocrystals journal November 2015
Roll‐to‐Roll Reverse‐Offset Printing Combined with Photonic Sintering Process for Highly Conductive Ultrafine Patterns journal June 2020
Manufacturing cost and market potential analysis of demonstrated roll-to-roll perovskite photovoltaic cell processes journal January 2018
Economic Viability Analysis of Silicon Solar Cell Manufacturing: Al-BSF versus PERC journal September 2017
A technoeconomic analysis of perovskite solar module manufacturing with low-cost materials and techniques journal January 2017
Performance studies of energy consumption for single and multiple nozzle systems under impinging air jets journal March 2013
Slot die coated planar perovskite solar cells via blowing and heating assisted one step deposition journal June 2018
Seed mediated copper nanoparticle synthesis for fabricating oxidation free interdigitated electrodes using intense pulse light sintering for flexible printed chemical sensors journal January 2017
Large-scale roll-to-roll photonic sintering of flexo printed silver nanoparticle electrodes journal January 2012
Rapid fabrication of perovskite solar cells through intense pulse light annealing of SnO2 and triple cation perovskite thin films journal January 2020
One-step deposition by slot-die coating of mixed lead halide perovskite for photovoltaic applications journal January 2017
Atmospheric Processing of Perovskite Solar Cells Using Intense Pulsed Light Sintering journal November 2017
All-photonic drying and sintering process via flash white light combined with deep-UV and near-infrared irradiation for highly conductive copper nano-ink journal January 2016
Outlook and Challenges of Perovskite Solar Cells toward Terawatt-Scale Photovoltaic Module Technology journal August 2018
A phase-field model for the evaporation of thin film mixtures journal January 2020
Record Efficiency Stable Flexible Perovskite Solar Cell Using Effective Additive Assistant Strategy journal July 2018
Perovskite Photovoltaics: The Path to a Printable Terawatt-Scale Technology journal October 2017
Fabrication of Elemental Copper by Intense Pulsed Light Processing of a Copper Nitrate Hydroxide Ink journal July 2015
Economically Sustainable Growth of Perovskite Photovoltaics Manufacturing journal April 2020
Drying Dynamics of Solution‐Processed Perovskite Thin‐Film Photovoltaics: In Situ Characterization, Modeling, and Process Control journal August 2019
Effects of Photonic Curing Processing Conditions on MAPbI 3 Film Properties and Solar Cell Performance journal August 2020
Boundary layer tuning induced fast and high performance perovskite film precipitation by facile one-step solution engineering journal January 2017
Crystallisation behaviour of CH3NH3PbI3 films: The benefits of sub-second flash lamp annealing journal May 2018
In situ electro-mechanical experiments and mechanics modeling of tensile cracking in indium tin oxide thin films on polyimide substrates journal May 2011
Fabrication of flexible perovskite solar cells via rapid thermal annealing journal October 2020
Photonic flash-annealing of lead halide perovskite solar cells in 1 ms journal January 2016
Ink-jet Printing and Microwave Sintering of Conductive Silver Tracks journal August 2006
Millisecond-pulsed photonically-annealed tin oxide electron transport layers for efficient perovskite solar cells journal January 2017
Heat and mass Transfer in Impingement Drying journal January 1993
Defect Tolerance in Methylammonium Lead Triiodide Perovskite journal July 2016
Intense pulsed light processing for photovoltaic manufacturing journal January 2018

Figures / Tables (12)