DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Additive Manufacturing of Miniaturized Peak Temperature Monitors for In-Pile Applications

Abstract

Passive monitoring techniques have been used for peak temperature measurements during irradiation tests by exploiting the melting point of well-characterized materials. Recent efforts to expand the capabilities of such peak temperature detection instrumentation include the development and testing of additively manufactured (AM) melt wires. In an effort to demonstrate and benchmark the performance and reliability of AM melt wires, we conducted a study to compare prototypical standard melt wires to an AM melt wire capsule, composed of printed aluminum, zinc, and tin melt wires. The lowest melting-point material used was Sn, with a melting point of approximately 230 °C, Zn melts at approximately 420 °C, and the high melting-point material was aluminum, with an approximate melting point of 660 °C. Through differential scanning calorimetry and furnace testing we show that the performance of our AM melt wire capsule was consistent with that of the standard melt-wire capsule, highlighting a path towards miniaturized peak-temperature sensors for in-pile sensor applications.

Authors:
; ; ; ; ORCiD logo; ; ; ; ;
Publication Date:
Sponsoring Org.:
USDOE
OSTI Identifier:
1831527
Grant/Contract Number:  
AC07-05ID14517
Resource Type:
Published Article
Journal Name:
Sensors
Additional Journal Information:
Journal Name: Sensors Journal Volume: 21 Journal Issue: 22; Journal ID: ISSN 1424-8220
Publisher:
MDPI AG
Country of Publication:
Switzerland
Language:
English

Citation Formats

Fujimoto, Kiyo T., Hone, Lance A., Manning, Kory D., Seifert, Robert D., Davis, Kurt L., Milloway, James N., Skifton, Richard S., Wu, Yaqiao, Wilding, Malwina, and Estrada, David. Additive Manufacturing of Miniaturized Peak Temperature Monitors for In-Pile Applications. Switzerland: N. p., 2021. Web. doi:10.3390/s21227688.
Fujimoto, Kiyo T., Hone, Lance A., Manning, Kory D., Seifert, Robert D., Davis, Kurt L., Milloway, James N., Skifton, Richard S., Wu, Yaqiao, Wilding, Malwina, & Estrada, David. Additive Manufacturing of Miniaturized Peak Temperature Monitors for In-Pile Applications. Switzerland. https://doi.org/10.3390/s21227688
Fujimoto, Kiyo T., Hone, Lance A., Manning, Kory D., Seifert, Robert D., Davis, Kurt L., Milloway, James N., Skifton, Richard S., Wu, Yaqiao, Wilding, Malwina, and Estrada, David. Fri . "Additive Manufacturing of Miniaturized Peak Temperature Monitors for In-Pile Applications". Switzerland. https://doi.org/10.3390/s21227688.
@article{osti_1831527,
title = {Additive Manufacturing of Miniaturized Peak Temperature Monitors for In-Pile Applications},
author = {Fujimoto, Kiyo T. and Hone, Lance A. and Manning, Kory D. and Seifert, Robert D. and Davis, Kurt L. and Milloway, James N. and Skifton, Richard S. and Wu, Yaqiao and Wilding, Malwina and Estrada, David},
abstractNote = {Passive monitoring techniques have been used for peak temperature measurements during irradiation tests by exploiting the melting point of well-characterized materials. Recent efforts to expand the capabilities of such peak temperature detection instrumentation include the development and testing of additively manufactured (AM) melt wires. In an effort to demonstrate and benchmark the performance and reliability of AM melt wires, we conducted a study to compare prototypical standard melt wires to an AM melt wire capsule, composed of printed aluminum, zinc, and tin melt wires. The lowest melting-point material used was Sn, with a melting point of approximately 230 °C, Zn melts at approximately 420 °C, and the high melting-point material was aluminum, with an approximate melting point of 660 °C. Through differential scanning calorimetry and furnace testing we show that the performance of our AM melt wire capsule was consistent with that of the standard melt-wire capsule, highlighting a path towards miniaturized peak-temperature sensors for in-pile sensor applications.},
doi = {10.3390/s21227688},
journal = {Sensors},
number = 22,
volume = 21,
place = {Switzerland},
year = {2021},
month = {11}
}

Journal Article:
Free Publicly Available Full Text
Publisher's Version of Record
https://doi.org/10.3390/s21227688

Save / Share:

Works referenced in this record:

The path towards sustainable energy
journal, December 2016

  • Chu, Steven; Cui, Yi; Liu, Nian
  • Nature Materials, Vol. 16, Issue 1
  • DOI: 10.1038/nmat4834

The coming sustainable energy transition: History, strategies, and outlook
journal, November 2011


Fully inkjet-printed multilayered graphene-based flexible electrodes for repeatable electrochemical response
journal, January 2020

  • Pandhi, Twinkle; Cornwell, Casey; Fujimoto, Kiyo
  • RSC Advances, Vol. 10, Issue 63
  • DOI: 10.1039/D0RA04786D

Generation IV nuclear reactors: Current status and future prospects
journal, October 2013


Materials challenges in nuclear energy
journal, February 2013


Printing conformal electronics on 3D structures with Aerosol Jet technology
conference, October 2012

  • Paulsen, Jason A.; Renn, Michael; Christenson, Kurt
  • 2012 Future of Instrumentation International Workshop (FIIW) Proceedings
  • DOI: 10.1109/FIIW.2012.6378343

Why nuclear energy is sustainable and has to be part of the energy mix
journal, December 2014


New Sensors for In-Pile Temperature Measurement at the Advanced Test Reactor National Scientific User Facility
journal, September 2011

  • Rempe, J. L.; Knudson, D. L.; Daw, J. E.
  • Nuclear Technology, Vol. 175, Issue 3
  • DOI: 10.13182/NT11-A12515

Optimization of Aerosol Jet Printing for High-Resolution, High-Aspect Ratio Silver Lines
journal, May 2013

  • Mahajan, Ankit; Frisbie, C. Daniel; Francis, Lorraine F.
  • ACS Applied Materials & Interfaces, Vol. 5, Issue 11
  • DOI: 10.1021/am400606y

Aerosol jet printed capacitive strain gauge for soft structural materials
journal, November 2020

  • Fujimoto, Kiyo T.; Watkins, Jennifer K.; Phero, Timothy
  • npj Flexible Electronics, Vol. 4, Issue 1
  • DOI: 10.1038/s41528-020-00095-4

Additive Manufacturing Technologies Compared: Morphology of Deposits of Silver Ink Using Inkjet and Aerosol Jet Printing
journal, January 2015

  • Seifert, Tobias; Sowade, Enrico; Roscher, Frank
  • Industrial & Engineering Chemistry Research, Vol. 54, Issue 2
  • DOI: 10.1021/ie503636c

Microscale additive manufacturing and modeling of interdigitated capacitive touch sensors
journal, September 2016

  • Rahman, Md Taibur; Rahimi, Arya; Gupta, Subhanshu
  • Sensors and Actuators A: Physical, Vol. 248
  • DOI: 10.1016/j.sna.2016.07.014

Materials for future nuclear energy systems
journal, December 2019


Advanced Manufacturing of Printed Melt Wire Chips for Cheap, Compact Passive In-Pile Temperature Sensors
journal, October 2020


Aerosol based direct-write micro-additive fabrication method for sub-mm 3D metal-dielectric structures
journal, September 2015


Temperature monitoring options available at the Idaho national laboratory advanced test reactor
conference, January 2013

  • Daw, J. E.; Rempe, J. L.; Knudson, D. L.
  • TEMPERATURE: ITS MEASUREMENT AND CONTROL IN SCIENCE AND INDUSTRY, VOLUME 8: Proceedings of the Ninth International Temperature Symposium, AIP Conference Proceedings
  • DOI: 10.1063/1.4819675

Materials challenges for nuclear systems
journal, December 2010


Transient Reactor Test (TREAT) Facility Design and Experiment Capability
journal, May 2019


Structural materials challenges for advanced reactor systems
journal, March 2009