Enabling Multi-Material Structures of Co-Based Superalloy Using Laser Directed Energy Deposition Additive Manufacturing

Aydogan, Beytullah; Sahasrabudhe, Himanshu

doi:10.3390/met11111717

Title: Enabling Multi-Material Structures of Co-Based Superalloy Using Laser Directed Energy Deposition Additive Manufacturing

Journal Article · 27 October 2021 · Metals

DOI: https://doi.org/10.3390/met11111717 · OSTI ID:1828082

Aydogan, Beytullah ^[1]; Sahasrabudhe, Himanshu ^[1]

Michigan State University, East Lansing, MI (United States)

Cobalt superalloys such as Tribaloys are widely used in environments that involve high temperatures, corrosion, and wear degradation. Additive manufacturing (AM) processes have been investigated for fabricating Co-based alloys due to design flexibility and efficient materials usage. AM processes are suitable for reducing the manufacturing steps and subsequently reducing manufacturing costs by incorporating multi-materials. Laser directed energy deposition (laser DED) is a suitable AM process for fabricating Co-based alloys. T800 is one of the commercially available Tribaloys that is strengthened through Laves phases and of interest to diverse engineering fields. However, the high content of the Laves phase makes the alloy prone to brittle fracture. In this study, a Ni-20%Cr alloy was used to improve the fabricability of the T800 alloy via laser DED. Different mixture compositions (20%, 30%, 40% NiCr by weight) were investigated. The multi-material T800 + NiCr alloys were heat treated at two different temperatures. These alloy chemistries were characterized for their microstructural, phase, and mechanical properties in the as-fabricated and heat-treated conditions. SEM and XRD characterization indicated the stabilization of ductile phases and homogenization of the Laves phases after laser DED fabrication and heat treatment. In conclusion, the NiCr addition improved the fabricability and structural integrity of the T800 alloy.

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Research Organization:: Michigan State Univ., East Lansing, MI (United States)

Sponsoring Organization:: USDOE Advanced Research Projects Agency - Energy (ARPA-E); Government of the Republic of Turkey

Grant/Contract Number:: AR0001123

OSTI ID:: 1828082

Alternate ID(s):: OSTI ID: 1981155

Journal Information:: Metals, Vol. 11, Issue 11; ISSN 2075-4701

Publisher:: MDPICopyright Statement

Country of Publication:: United States

Language:: English

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Related Subjects

36 MATERIALS SCIENCE
additive manufacturing
co-based superalloys
multi-material structures
microstructure
phase characterization

Title: Enabling Multi-Material Structures of Co-Based Superalloy Using Laser Directed Energy Deposition Additive Manufacturing

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