DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Facet‐Selective Deposition of Ultrathin Al 2 O 3 on Copper Nanocrystals for Highly Stable CO 2 Electroreduction to Ethylene

Abstract

Abstract Catalysts based on Cu nanocrystals (NCs) for electrochemical CO 2 ‐to‐C 2+ conversion with high activity have been a subject of considerable interest, but poor stability and low selectivity for a single C 2+ product remain obstacles for realizing sustainable carbon‐neutral cycles. Here, we used the facet‐selective atomic layer deposition (FS‐ALD) technique to selectively cover the (111) surface of Cu NCs with ultrathin Al 2 O 3 to increase the exposed facet ratio of (100)/(111), resulting in a faradaic efficiency ratio of C 2 H 4 /CH 4 for overcoated Cu NCs 22 times higher than that for pure Cu NCs. Peak performance of the overcoated catalyst (Cu NCs/Al 2 O 3 ‐10C) reaches a C 2 H 4 faradaic efficiency of 60.4 % at a current density of 300 mA cm −2 in 5 M KOH electrolyte, when using a gas diffusion electrode flow cell. Moreover, the Al 2 O 3 overcoating effectively suppresses the dynamic mobility and the aggregation of Cu NCs, which explains the negligible activity loss and selectivity degradations of Cu NCs/Al 2 O 3 ‐10C shown in stability tests.

Authors:
ORCiD logo [1];  [2];  [3];  [4];  [5];  [6];  [1];  [4];  [1];  [5];  [6];  [3]; ORCiD logo [2]; ORCiD logo [1]
  1. Joint Center for Artificial Photosynthesis Chemical Sciences Division Lawrence Berkeley National Laboratory 1 Cyclotron Road Berkeley California 94720 USA
  2. Institute of Functional Nano and Soft Materials Soochow University Suzhou 215123 China
  3. School of Advanced Materials Shenzhen Graduate School Peking University Shenzhen 518055 China
  4. Advanced Light Source Lawrence Berkeley National Laboratory 1 Cyclotron Road Berkeley California 94720 USA
  5. Shenzhen Engineering Lab of Flexible Transparent Conductive Films Department of Materials Science and Engineering Harbin Institute of Technology Shenzhen 518055 China
  6. Department of Chemistry Wake Forest University Winston-Salem North Carolina 27109 USA
Publication Date:
Sponsoring Org.:
USDOE
OSTI Identifier:
1826397
Grant/Contract Number:  
SC0004993
Resource Type:
Publisher's Accepted Manuscript
Journal Name:
Angewandte Chemie
Additional Journal Information:
Journal Name: Angewandte Chemie Journal Volume: 133 Journal Issue: 47; Journal ID: ISSN 0044-8249
Publisher:
Wiley Blackwell (John Wiley & Sons)
Country of Publication:
Germany
Language:
English

Citation Formats

Li, Hui, Yu, Peiping, Lei, Renbo, Yang, Feipeng, Wen, Peng, Ma, Xiao, Zeng, Guosong, Guo, Jinghua, Toma, Francesca M., Qiu, Yejun, Geyer, Scott M., Wang, Xinwei, Cheng, Tao, and Drisdell, Walter S. Facet‐Selective Deposition of Ultrathin Al 2 O 3 on Copper Nanocrystals for Highly Stable CO 2 Electroreduction to Ethylene. Germany: N. p., 2021. Web. doi:10.1002/ange.202109600.
Li, Hui, Yu, Peiping, Lei, Renbo, Yang, Feipeng, Wen, Peng, Ma, Xiao, Zeng, Guosong, Guo, Jinghua, Toma, Francesca M., Qiu, Yejun, Geyer, Scott M., Wang, Xinwei, Cheng, Tao, & Drisdell, Walter S. Facet‐Selective Deposition of Ultrathin Al 2 O 3 on Copper Nanocrystals for Highly Stable CO 2 Electroreduction to Ethylene. Germany. https://doi.org/10.1002/ange.202109600
Li, Hui, Yu, Peiping, Lei, Renbo, Yang, Feipeng, Wen, Peng, Ma, Xiao, Zeng, Guosong, Guo, Jinghua, Toma, Francesca M., Qiu, Yejun, Geyer, Scott M., Wang, Xinwei, Cheng, Tao, and Drisdell, Walter S. Wed . "Facet‐Selective Deposition of Ultrathin Al 2 O 3 on Copper Nanocrystals for Highly Stable CO 2 Electroreduction to Ethylene". Germany. https://doi.org/10.1002/ange.202109600.
@article{osti_1826397,
title = {Facet‐Selective Deposition of Ultrathin Al 2 O 3 on Copper Nanocrystals for Highly Stable CO 2 Electroreduction to Ethylene},
author = {Li, Hui and Yu, Peiping and Lei, Renbo and Yang, Feipeng and Wen, Peng and Ma, Xiao and Zeng, Guosong and Guo, Jinghua and Toma, Francesca M. and Qiu, Yejun and Geyer, Scott M. and Wang, Xinwei and Cheng, Tao and Drisdell, Walter S.},
abstractNote = {Abstract Catalysts based on Cu nanocrystals (NCs) for electrochemical CO 2 ‐to‐C 2+ conversion with high activity have been a subject of considerable interest, but poor stability and low selectivity for a single C 2+ product remain obstacles for realizing sustainable carbon‐neutral cycles. Here, we used the facet‐selective atomic layer deposition (FS‐ALD) technique to selectively cover the (111) surface of Cu NCs with ultrathin Al 2 O 3 to increase the exposed facet ratio of (100)/(111), resulting in a faradaic efficiency ratio of C 2 H 4 /CH 4 for overcoated Cu NCs 22 times higher than that for pure Cu NCs. Peak performance of the overcoated catalyst (Cu NCs/Al 2 O 3 ‐10C) reaches a C 2 H 4 faradaic efficiency of 60.4 % at a current density of 300 mA cm −2 in 5 M KOH electrolyte, when using a gas diffusion electrode flow cell. Moreover, the Al 2 O 3 overcoating effectively suppresses the dynamic mobility and the aggregation of Cu NCs, which explains the negligible activity loss and selectivity degradations of Cu NCs/Al 2 O 3 ‐10C shown in stability tests.},
doi = {10.1002/ange.202109600},
journal = {Angewandte Chemie},
number = 47,
volume = 133,
place = {Germany},
year = {Wed Oct 13 00:00:00 EDT 2021},
month = {Wed Oct 13 00:00:00 EDT 2021}
}

Works referenced in this record:

Interface Energy Alignment of Atomic-Layer-Deposited VO x on Pentacene: an in Situ Photoelectron Spectroscopy Investigation
journal, January 2017

  • Zhao, Ran; Gao, Yuanhong; Guo, Zheng
  • ACS Applied Materials & Interfaces, Vol. 9, Issue 2
  • DOI: 10.1021/acsami.6b12832

Shaping non-noble metal nanocrystals via colloidal chemistry
journal, January 2020

  • Mantella, Valeria; Castilla-Amorós, Laia; Buonsanti, Raffaella
  • Chemical Science, Vol. 11, Issue 42
  • DOI: 10.1039/D0SC03663C

Absence of Oxidized Phases in Cu under CO Reduction Conditions
journal, February 2019


First-Principles Predictions and in Situ Experimental Validation of Alumina Atomic Layer Deposition on Metal Surfaces
journal, November 2014

  • Lu, Junling; Liu, Bin; Guisinger, Nathan P.
  • Chemistry of Materials, Vol. 26, Issue 23
  • DOI: 10.1021/cm503178j

Stability and Degradation Mechanisms of Copper‐Based Catalysts for Electrochemical CO 2 Reduction
journal, June 2020

  • Popović, Stefan; Smiljanić, Milutin; Jovanovič, Primož
  • Angewandte Chemie International Edition, Vol. 59, Issue 35
  • DOI: 10.1002/anie.202000617

Tailoring Copper Nanocrystals towards C 2 Products in Electrochemical CO 2 Reduction
journal, April 2016

  • Loiudice, Anna; Lobaccaro, Peter; Kamali, Esmail A.
  • Angewandte Chemie, Vol. 128, Issue 19
  • DOI: 10.1002/ange.201601582

Is Cu instability during the CO 2 reduction reaction governed by the applied potential or the local CO concentration?
journal, January 2021

  • Wilde, Patrick; O'Mara, Peter B.; Junqueira, João R. C.
  • Chemical Science, Vol. 12, Issue 11
  • DOI: 10.1039/D0SC05990K

Design and Characterization of ALD-Based Overcoats for Supported Metal Nanoparticle Catalysts
journal, February 2021


Atomic Layer Deposition Overcoating Improves Catalyst Selectivity and Longevity in Propane Dehydrogenation
journal, November 2020


Stability and Degradation Mechanisms of Copper‐Based Catalysts for Electrochemical CO 2 Reduction
journal, June 2020

  • Popović, Stefan; Smiljanić, Milutin; Jovanovič, Primož
  • Angewandte Chemie, Vol. 132, Issue 35
  • DOI: 10.1002/ange.202000617

Nanocrystal/Metal–Organic Framework Hybrids as Electrocatalytic Platforms for CO 2 Conversion
journal, September 2019

  • Guntern, Yannick T.; Pankhurst, James R.; Vávra, Jan
  • Angewandte Chemie International Edition, Vol. 58, Issue 36
  • DOI: 10.1002/anie.201905172

Catalyzed Synthesis and Characterization of a Novel Lignin-Based Curing Agent for the Curing of High-Performance Epoxy Resin
journal, July 2017

  • Nikafshar, Saeid; Zabihi, Omid; Moradi, Yousef
  • Polymers, Vol. 9, Issue 12
  • DOI: 10.3390/polym9070266

Electrochemical reduction of CO2 at copper single crystal Cu(S)-[n(111)×(111)] and Cu(S)-[n(110)×(100)] electrodes
journal, September 2002

  • Takahashi, Ichiro; Koga, Osamu; Hoshi, Nagahiro
  • Journal of Electroanalytical Chemistry, Vol. 533, Issue 1-2, p. 135-143
  • DOI: 10.1016/S0022-0728(02)01081-1

Investigating Electrode Flooding in a Flowing Electrolyte, Gas‐Fed Carbon Dioxide Electrolyzer
journal, December 2019

  • Leonard, McLain E.; Clarke, Lauren E.; Forner‐Cuenca, Antoni
  • ChemSusChem, Vol. 13, Issue 2
  • DOI: 10.1002/cssc.201902547

Trimethylaluminum and Oxygen Atomic Layer Deposition on Hydroxyl-Free Cu(111)
journal, July 2015

  • Gharachorlou, Amir; Detwiler, Michael D.; Gu, Xiang-Kui
  • ACS Applied Materials & Interfaces, Vol. 7, Issue 30
  • DOI: 10.1021/acsami.5b03598

Coking- and Sintering-Resistant Palladium Catalysts Achieved Through Atomic Layer Deposition
journal, March 2012


Tailoring Copper Nanocrystals towards C 2 Products in Electrochemical CO 2 Reduction
journal, April 2016

  • Loiudice, Anna; Lobaccaro, Peter; Kamali, Esmail A.
  • Angewandte Chemie International Edition, Vol. 55, Issue 19
  • DOI: 10.1002/anie.201601582

CO 2 electroreduction to ethylene via hydroxide-mediated copper catalysis at an abrupt interface
journal, May 2018


Nanofence Stabilized Platinum Nanoparticles Catalyst via Facet-Selective Atomic Layer Deposition
journal, June 2017


Nanocrystal/Metal–Organic Framework Hybrids as Electrocatalytic Platforms for CO 2 Conversion
journal, July 2019

  • Guntern, Yannick T.; Pankhurst, James R.; Vávra, Jan
  • Angewandte Chemie, Vol. 131, Issue 36
  • DOI: 10.1002/ange.201905172

Selective Formation of C2 Compounds from Electrochemical Reduction of CO 2 at a Series of Copper Single Crystal Electrodes
journal, January 2002

  • Hori, Yoshio; Takahashi, Ichiro; Koga, Osamu
  • The Journal of Physical Chemistry B, Vol. 106, Issue 1
  • DOI: 10.1021/jp013478d

Facet-Dependent Selectivity of Cu Catalysts in Electrochemical CO 2 Reduction at Commercially Viable Current Densities
journal, March 2020


Extremely Stable Platinum Nanoparticles Encapsulated in a Zirconia Nanocage by Area-Selective Atomic Layer Deposition for the Oxygen Reduction Reaction
journal, November 2014

  • Cheng, Niancai; Banis, Mohammad Norouzi; Liu, Jian
  • Advanced Materials, Vol. 27, Issue 2
  • DOI: 10.1002/adma.201404314

Colloidal Nanocrystals as Heterogeneous Catalysts for Electrochemical CO 2 Conversion
journal, November 2018


A Molecular Surface Functionalization Approach to Tuning Nanoparticle Electrocatalysts for Carbon Dioxide Reduction
journal, June 2016

  • Cao, Zhi; Kim, Dohyung; Hong, Dachao
  • Journal of the American Chemical Society, Vol. 138, Issue 26
  • DOI: 10.1021/jacs.6b02878

Copper nanoparticle ensembles for selective electroreduction of CO 2 to C 2 –C 3 products
journal, September 2017

  • Kim, Dohyung; Kley, Christopher S.; Li, Yifan
  • Proceedings of the National Academy of Sciences, Vol. 114, Issue 40
  • DOI: 10.1073/pnas.1711493114

Review Article: Catalysts design and synthesis via selective atomic layer deposition
journal, January 2018

  • Cao, Kun; Cai, Jiaming; Liu, Xiao
  • Journal of Vacuum Science & Technology A: Vacuum, Surfaces, and Films, Vol. 36, Issue 1
  • DOI: 10.1116/1.5000587

Operando Insight into the Correlation between the Structure and Composition of CuZn Nanoparticles and Their Selectivity for the Electrochemical CO 2 Reduction
journal, November 2019

  • Jeon, Hyo Sang; Timoshenko, Janis; Scholten, Fabian
  • Journal of the American Chemical Society, Vol. 141, Issue 50
  • DOI: 10.1021/jacs.9b10709

Potential-induced nanoclustering of metallic catalysts during electrochemical CO2 reduction
journal, August 2018


Toward Engineering of Solution Microenvironments for the CO 2 Reduction Reaction: Unraveling pH and Voltage Effects from a Combined Density-Functional–Continuum Theory
journal, April 2020

  • Weitzner, Stephen E.; Akhade, Sneha A.; Varley, Joel B.
  • The Journal of Physical Chemistry Letters, Vol. 11, Issue 10
  • DOI: 10.1021/acs.jpclett.0c00957

Surface functionalization on nanoparticles via atomic layer deposition
journal, April 2020


Progress and Perspectives of Electrochemical CO 2 Reduction on Copper in Aqueous Electrolyte
journal, April 2019


In Situ IR Spectroscopic Investigation of Alumina ALD on Porous Silica Films: Thermal versus Plasma-Enhanced ALD
journal, December 2014

  • Levrau, Elisabeth; Van de Kerckhove, Kevin; Devloo-Casier, Kilian
  • The Journal of Physical Chemistry C, Vol. 118, Issue 51
  • DOI: 10.1021/jp5088288

Copper Nanocubes for CO 2 Reduction in Gas Diffusion Electrodes
journal, October 2019