DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Experimental and computational study of the microporous layer and hydrophobic treatment in the gas diffusion layer of a proton exchange membrane fuel cell

Journal Article · · Journal of Power Sources

Enabling fuel cell operation at high current density is critical for developing competitive alternative power system to replace internal combustion engine. However, liquid water management continues to be a challenge for high humidity or high current density operation. Water condensation in the porous media hinders efficient oxygen transport to the catalyst layer, which in turns, reduces fuel cell performance. To improve water management capability, the gas diffusion layer is often impregnated with Polytetrafluoroethylene (PTFE) and coated with a thin microporous layer, which have shown to improve fuel cell performance, especially under wet conditions. However, the fundamental mechanism that drives the performance enhancement is still not well understood. In this work, the effects of PTFE impregnation and MPL were studied using both experimental and computational techniques. Both limiting current and polarization tests under dry and wet operating condition are conducted to study the oxygen transport resistance and fuel cell performance. In addition, a 2-D, two-phase, multi-physics PEMFC model is developed to simulate performance and gain a fundamental understanding of local water saturation and oxygen concentration. The combined results show that 5 wt% PTFE impregnation with MPL significantly enhances liquid water management, which enables higher current density operation of a fuel cell.

Research Organization:
Los Alamos National Laboratory (LANL), Los Alamos, NM (United States)
Sponsoring Organization:
USDOE Laboratory Directed Research and Development (LDRD) Program
Grant/Contract Number:
89233218CNA000001
OSTI ID:
1822783
Report Number(s):
LA-UR--20-26701
Journal Information:
Journal of Power Sources, Journal Name: Journal of Power Sources Vol. 509; ISSN 0378-7753
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (56)

Effect of PTFE Content in Gas Diffusion Media and Microlayer on the Performance of PEMFC Tested under Ambient Pressure journal August 2007
Experimental Study of Three Channel Designs with Model Comparison in a PEM Fuel Cell journal June 2020
Pore network modeling of phase change in PEM fuel cell fibrous cathode journal October 2017
Coupled stress–strain and transport in proton exchange membrane fuel cell with metallic bipolar plates journal October 2019
On the role of the microporous layer in PEMFC operation journal March 2009
An improved two-dimensional agglomerate cathode model to study the influence of catalyst layer structural parameters journal May 2005
Micro-porous layer with composite carbon black for PEM fuel cells journal June 2006
Analysis of GDL flooding effects on PEMFC performance journal August 2007
Experimental study of mass transport in PEMFCs: Through plane permeability and molecular diffusivity in GDLs journal June 2015
Investigating the effects of gas diffusion layer substrate thickness on polymer electrolyte membrane fuel cell performance via synchrotron X-ray radiography journal May 2017
A comprehensive two-phase proton exchange membrane fuel cell model coupled with anisotropic properties and mechanical deformation of the gas diffusion layer journal June 2021
A rheological approach to studying process-induced structural evolution of the microporous layer in a proton exchange membrane fuel cell journal September 2021
Study of converging-diverging channel induced convective mass transport in a proton exchange membrane fuel cell journal June 2021
Microstructure reconstruction of the gas diffusion layer and analyses of the anisotropic transport properties journal August 2021
The role of flow-field layout on the conditioning of a proton exchange membrane fuel cell journal October 2018
Microporous layer for water morphology control in PEMFC journal May 2009
Study on the characteristics of GDL with different PTFE content and its effect on the performance of PEMFC journal January 2019
Effect of surface dynamic wettability in proton exchange membrane fuel cells journal September 2010
Determination of effective water vapor diffusion coefficient in pemfc gas diffusion layers journal April 2011
Through-plane thermal conductivity of the microporous layer in a polymer electrolyte membrane fuel cell journal March 2012
A review of gas diffusion layer in PEM fuel cells: Materials and designs journal April 2012
Effect of operating conditions on current density distribution and high frequency resistance in a segmented PEM fuel cell journal May 2012
Effects of water induced pore blockage and mitigation strategies in low temperature PEM fuel cells – A simulation study journal September 2017
3D lattice Boltzmann modeling of droplet motion in PEM fuel cell channel with realistic GDL microstructure and fluid properties journal April 2020
Characterization of transport properties in gas diffusion layers for proton exchange membrane fuel cells journal October 2006
Direct measurement of through-plane thermal conductivity and contact resistance in fuel cell materials journal October 2006
In-plane and through-plane gas permeability of carbon fiber electrode backing layers journal November 2006
A degradation study of Nafion proton exchange membrane of PEM fuel cells journal June 2007
Development of simulated gas diffusion layer of polymer electrolyte fuel cells and evaluation of its structure journal January 2008
Characterisation of mechanical behaviour and coupled electrical properties of polymer electrolyte membrane fuel cell gas diffusion layers journal May 2009
Microporous layer coated gas diffusion layers for enhanced performance of polymer electrolyte fuel cells journal April 2010
Effect of polytetrafluoroethylene-treatment and microporous layer-coating on the electrical conductivity of gas diffusion layers used in proton exchange membrane fuel cells journal May 2010
A novel approach to determine the in-plane thermal conductivity of gas diffusion layers in proton exchange membrane fuel cells journal April 2011
Optimization of polytetrafluoroethylene content in cathode gas diffusion layer by the evaluation of compression effect on the performance of a proton exchange membrane fuel cell journal April 2011
Heterogeneous through-plane distributions of polytetrafluoroethylene in polymer electrolyte membrane fuel cell gas diffusion layers journal March 2012
Effect of the PTFE content in the gas diffusion layer on water transport in polymer electrolyte fuel cells (PEFCs) journal January 2014
Effect of Polytetrafluoroethylene (PTFE) and micro porous layer (MPL) on thermal conductivity of fuel cell gas diffusion layers: Modeling and experiments journal February 2014
Effect of through-plane distribution of polytetrafluoroethylene in carbon paper on in-plane gas permeability journal February 2014
Thermal conductivity of a graphite bipolar plate (BPP) and its thermal contact resistance with fuel cell gas diffusion layers: Effect of compression, PTFE, micro porous layer (MPL), BPP out-of-flatness and cyclic load journal January 2015
The interactive effect of heat and mass transport on water condensation in the gas diffusion layer of a proton exchange membrane fuel cell journal December 2020
A Method for Spatial Quantification of Water in Microporous Layers of Polymer Electrolyte Fuel Cells by X-ray Tomographic Microscopy journal March 2021
Through-Plane Thermal Conductivity of PEMFC Porous Transport Layers journal December 2010
The Property and Performance Differences Between Catalyst Coated Membrane and Catalyst Coated Diffusion Media journal March 2011
Limiting Current as a Tool to Study Oxygen Transport in PEM Fuel Cells journal March 2013
Modeling Two-Phase Behavior in PEFCs journal January 2004
Polymer Electrolyte Fuel Cell Model journal January 1991
Measurement of Flooding in Gas Diffusion Layers of Polymer Electrolyte Fuel Cells with Conventional Flow Field journal January 2006
Measurement of Oxygen Transport Resistance in PEM Fuel Cells by Limiting Current Methods journal January 2009
Heat and Water Transport in Hydrophobic Diffusion Media of PEM Fuel Cells journal January 2010
Heterogeneous Through-Plane Distributions of Tortuosity, Effective Diffusivity, and Permeability for PEMFC GDLs journal January 2011
Modeling Electrochemical Performance of the Hierarchical Morphology of Precious Group Metal-Free Cathode for Polymer Electrolyte Fuel Cell journal January 2017
Knudsen Diffusivity and Permeability of PEMFC Microporous Coated Gas Diffusion Layers for Different Polytetrafluoroethylene Loadings journal December 2012
Hydrophobic Gas-Diffusion Media for Polymer-Electrolyte Fuel Cells by Direct Fluorination journal January 2015
Impact of Platinum Loading and Catalyst Layer Structure on PEMFC Performance journal January 2013
A Critical Review of Modeling Transport Phenomena in Polymer-Electrolyte Fuel Cells journal January 2014
Toyota MIRAI Fuel Cell Vehicle and Progress Toward a Future Hydrogen Society journal January 2015