Title: Recent developments in filtration media and respirator technology in response to COVID-19

Journal Article · · MRS Bulletin

Abstract The COVID-19 pandemic triggered a surge in demand for N95 or equivalent respirators that the global supply chain was unable to satisfy. This shortage in critical equipment has inspired research that addresses the immediate problems and has accelerated the development of the next-generation filtration media and respirators. This article provides a brief review of the most recent work with regard to face respirators and filtration media. We discuss filtration efficiency of the widely utilized cloth masks. Next, the sterilization of and reuse of existing N95 respirators to extend the existing stockpile is discussed. To expand near-term supplies, optimization of current manufacturing methods, such as melt-blown processes and electrospinning, has been explored. Future manufacturing methods have been investigated to address long-term supply shortages. Novel materials with antiviral and sterilizable properties with the ability for multiple reuses have been developed and will contribute to the development of the next generation of longer lasting multi-use N95 respirators. Finally, additively manufactured respirators are reviewed, which enable a rapidly deployable source of reusable respirators that can use any filtration fabric. Graphic abstract

Research Organization:
Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States); Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Manufacturing Office; USDOE Office of Science (SC), Basic Energy Sciences (BES); USDOE Office of Science (SC), Basic Energy Sciences (BES). Scientific User Facilities Division
Grant/Contract Number:
AC02-05CH11231; AC02-06CH11357; AC05-00OR22725
OSTI ID:
1820484
Journal Information:
MRS Bulletin, Journal Name: MRS Bulletin Journal Issue: 9 Vol. 46; ISSN 0883-7694
Publisher:
Cambridge University Press (CUP)Copyright Statement
Country of Publication:
United States
Language:
English

References (52)

Spider‐Web‐Inspired PM 0.3 Filters Based on Self‐Sustained Electrostatic Nanostructured Networks journal June 2020
Encapsulating drugs in biodegradable ultrafine fibers through co-axial electrospinning journal January 2006
Microstructural Characterization, Mechanical, Physical and Thermal Properties of a Diesel Particulate Filter journal November 2017
Progress and Perspective of Antiviral Protective Material journal June 2020
Electrospun Nanofibers-Based Face Masks journal June 2020
Experimental characterization of electrospinning: the electrically forced jet and instabilities journal December 2001
Quantitative Fit Tested N95 Respirator-Alternatives Generated With CT Imaging and 3D Printing: A Response to Potential Shortages During the COVID-19 Pandemic journal February 2021
N95 reprocessing by low temperature sterilization with 59% vaporized hydrogen peroxide during the 2020 COVID-19 pandemic journal January 2021
Probability of fit failure with reuse of N95 mask respirators journal September 2020
Coating of ZnO nanoparticles onto the inner pore channel surface of SiC foam to fabricate a novel antibacterial air filter material journal June 2015
Copper-impregnated three-layer mask efficiently inactivates SARS-CoV2 journal May 2021
Evaluation of decontamination methods for commercial and alternative respirator and mask materials – view from filtration aspect journal December 2020
Highly permeable macroporous cordierite ceramics with controlled microstructure produced by particle-stabilized emulsions with a reactive thermal treatment journal August 2017
N95 mask reuse in a major urban hospital: COVID-19 response process and procedure journal October 2020
Heat sterilization dramatically reduces filter efficiency of the majority of FFP2 and KN95 respirators journal January 2021
Recycling of poly(ethylene terephthalate) by electrospinning to enhanced the filtration efficiency journal November 2020
Sterilization of polypropylene membranes of facepiece respirators by ionizing radiation journal February 2021
Electrospun ultrafine fibers for advanced face masks journal January 2021
Manufacturing a low-cost ceramic water filter and filter system for the elimination of common pathogenic bacteria journal January 2012
Biodegradable CA/CPB electrospun nanofibers for efficient retention of airborne nanoparticles journal December 2020
Charged PVDF multilayer nanofiber filter in filtering simulated airborne novel coronavirus (COVID-19) using ambient nano-aerosols journal August 2020
Contributing factors to personal protective equipment shortages during the COVID-19 pandemic journal December 2020
Ceramic foams by powder processing journal January 1998
Immediate-use steam sterilization sterilizes N95 masks without mask damage journal April 2020
Extended use or reuse of N95 respirators during COVID-19 pandemic: An overview of national regulatory authority recommendations
  • Kobayashi, Leticia Mitiko; Marins, Bianca Ramos; Costa, Patrícia Cristina dos Santos
  • Infection Control & Hospital Epidemiology, Vol. 41, Issue 11 https://doi.org/10.1017/ice.2020.173
journal April 2020
Escalating infection control response to the rapidly evolving epidemiology of the coronavirus disease 2019 (COVID-19) due to SARS-CoV-2 in Hong Kong journal March 2020
The role of masks and respirator protection against SARS-CoV-2 journal March 2020
Rationale and process for N95 respirator sanitation and re-use in the COVID-19 pandemic journal February 2021
Hydrogen peroxide vapor decontamination of N95 respirators for reuse journal February 2021
Photoactive Antiviral Face Mask with Self-Sterilization and Reusability journal November 2020
Daylight-Induced Antibacterial and Antiviral Nanofibrous Membranes Containing Vitamin K Derivatives for Personal Protective Equipment journal October 2020
Daylight-Induced Antibacterial and Antiviral Cotton Cloth for Offensive Personal Protection journal October 2020
Hydration of Hydrophilic Cloth Face Masks Enhances the Filtration of Nanoparticles journal March 2021
Polymer, Additives, and Processing Effects on N95 Filter Performance journal January 2021
Can N95 Respirators Be Reused after Disinfection? How Many Times? journal May 2020
Evaluation of Regeneration Processes for Filtering Facepiece Respirators in Terms of the Bacteria Inactivation Efficiency and Influences on Filtration Performance journal September 2020
Filtration Efficiencies of Nanoscale Aerosol by Cloth Mask Materials Used to Slow the Spread of SARS-CoV-2 journal June 2020
Decontamination of SARS-CoV-2 and Other RNA Viruses from N95 Level Meltblown Polypropylene Fabric Using Heat under Different Humidities journal September 2020
Analysis of SteraMist ionized hydrogen peroxide technology in the sterilization of N95 respirators and other PPE journal January 2021
A comprehensive review on antimicrobial face masks: an emerging weapon in fighting pandemics journal January 2021
Meltblown technology for production of polymeric microfibers/nanofibers: A review journal September 2019
Ceramic media amended with metal oxide for the capture of viruses in drinking water journal April 2009
UV light dosage distribution over irregular respirator surfaces. Methods and implications for safety journal August 2020
Ceramic Diesel Particulate Filters journal November 2005
Decontamination of N95 masks for re-use employing 7 widely available sterilization methods journal December 2020
Polymers with antiviral properties: A brief review [Polimery o własnościach antywirusowych] journal January 2020
Robocasting Periodic Lattices for Advanced Filtration other January 2001
Effectiveness of N95 Respirator Decontamination and Reuse against SARS-CoV-2 Virus journal September 2020
Quadrupling the N95 Supply during the COVID-19 Crisis with an Innovative 3D-Printed Mask Adaptor journal July 2020
3-D Printed Protective Equipment during COVID-19 Pandemic journal April 2020
Face Masks and Respirators in the Fight Against the COVID-19 Pandemic: A Review of Current Materials, Advances and Future Perspectives journal July 2020
Novel Three-Dimensional Ceramic Lattices as Catalyst Supports and Diesel Particulate Traps conference March 2003