Title: Onset of selective laser flash sintering of AlN

Journal Article · · International Journal of Applied Ceramic Technology
DOI: https://doi.org/10.1111/ijac.13840 · OSTI ID:1812404
ORCiD logo [1];  [1];  [1]; ORCiD logo [2];  [1]; ORCiD logo [3]
  1. Department of Mechanical Engineering University of Texas at Austin Austin Texas USA
  2. Los Alamos National Laboratory Materials Science and Technology Division Los Alamos New Mexico USA
  3. Department of Mechanical Engineering University of Texas at Austin Austin Texas USA, Materials Science and Engineering Program University of Texas at Austin Austin Texas USA

Abstract Flash sintering uses a combination of heating and electric fields to rapidly densify ceramics. Previously, it has been shown that a scanning laser can be used to initiate flash sintering in localized regions on an yttria‐stabilized zirconia (YSZ) sample in a process known as selective laser flash sintering (SLFS). In this work, we show using a combination of measurements of electric current flowing through the sample and observations of necks formed between powder particles that aluminum nitride (AlN) can also undergo SLFS. Scan conditions required to initiate SLFS are characterized over a range of laser powers and laser scan speeds in a dry nitrogen environment. It is shown that initiation of SLFS in AlN is governed by both the local input energy density per scan and heat dissipation and a numerical model is developed to predict temperatures during SLFS. Assuming the minimum temperature along the conductive path determines the onset of SLFS, the minimum temperature and time required is 450–670 K in 2–0.25 s for the pressed AlN pellets used in this study for laser scan speeds of 33–300 m/s, laser powers of 10–30 W, and an applied electric field of 3000 V/cm.

Sponsoring Organization:
USDOE
Grant/Contract Number:
89233218CNA000001
OSTI ID:
1812404
Journal Information:
International Journal of Applied Ceramic Technology, Journal Name: International Journal of Applied Ceramic Technology Journal Issue: 6 Vol. 18; ISSN 1546-542X
Publisher:
Wiley-BlackwellCopyright Statement
Country of Publication:
United States
Language:
English

References (15)

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Incubation time for flash sintering as caused by internal reactions, exemplified for yttria stabilized zirconia journal August 2019
Preliminary investigation of flash sintering of SiC journal November 2013
Electric field-assisted flash sintering of tin dioxide journal April 2014
Flash sintering as a nucleation phenomenon and a model thereof journal December 2014
Flash sintering incubation in Al2O3/TZP composites journal September 2015
Onset conditions for flash sintering of UO2 journal September 2017
Flash-sintering of Co2MnO4 spinel for solid oxide fuel cell applications journal February 2011
Ultra-fast densification of boron carbide by flash spark plasma sintering journal April 2016
Review of flash sintering: materials, mechanisms and modelling journal December 2016
Electrical Conduction in Aluminum Nitride journal April 1993
Flash Sintering of Nanograin Zirconia in <5 s at 850°C journal September 2010
Predicting the Onset of Flash Sintering journal May 2015
Selective laser flash sintering of 8‐YSZ journal September 2019
Beyond flash sintering in 3 mol % yttria stabilized zirconia journal January 2016

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