DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Formation of three-dimensional bicontinuous structures via molten salt dealloying studied in real-time by in situ synchrotron X-ray nano-tomography

Abstract

Three-dimensional bicontinuous porous materials formed by dealloying contribute significantly to various applications including catalysis, sensor development and energy storage. This work studies a method of molten salt dealloying via real-time in situ synchrotron three-dimensional X-ray nano-tomography. Quantification of morphological parameters determined that long-range diffusion is the rate-determining step for the dealloying process. The subsequent coarsening rate was primarily surface diffusion controlled, with Rayleigh instability leading to ligament pinch-off and creating isolated bubbles in ligaments, while bulk diffusion leads to a slight densification. Chemical environments characterized by X-ray absorption near edge structure spectroscopic imaging show that molten salt dealloying prevents surface oxidation of the metal. In this work, gaining a fundamental mechanistic understanding of the molten salt dealloying process in forming porous structures provides a nontoxic, tunable dealloying technique and has important implications for molten salt corrosion processes, which is one of the major challenges in molten salt reactors and concentrated solar power plants.

Authors:
ORCiD logo; ; ; ; ; ; ; ORCiD logo; ORCiD logo; ORCiD logo; ; ORCiD logo; ; ; ORCiD logo; ORCiD logo; ORCiD logo; ORCiD logo
Publication Date:
Research Org.:
Brookhaven National Lab. (BNL), Upton, NY (United States); Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Sponsoring Org.:
USDOE Office of Science (SC), Basic Energy Sciences (BES); National Science Foundation (NSF)
OSTI Identifier:
1787400
Alternate Identifier(s):
OSTI ID: 1809057; OSTI ID: 1819558
Report Number(s):
BNL-221827-2021-JAAM
Journal ID: ISSN 2041-1723; 3441; PII: 23598
Grant/Contract Number:  
SC0012704; AC05-00OR22725; DGE-1922639
Resource Type:
Published Article
Journal Name:
Nature Communications
Additional Journal Information:
Journal Name: Nature Communications Journal Volume: 12 Journal Issue: 1; Journal ID: ISSN 2041-1723
Publisher:
Nature Publishing Group
Country of Publication:
United Kingdom
Language:
English
Subject:
36 MATERIALS SCIENCE; corrosion; energy

Citation Formats

Liu, Xiaoyang, Ronne, Arthur, Yu, Lin-Chieh, Liu, Yang, Ge, Mingyuan, Lin, Cheng-Hung, Layne, Bobby, Halstenberg, Phillip, Maltsev, Dmitry S., Ivanov, Alexander S., Antonelli, Stephen, Dai, Sheng, Lee, Wah-Keat, Mahurin, Shannon M., Frenkel, Anatoly I., Wishart, James F., Xiao, Xianghui, and Chen-Wiegart, Yu-chen Karen. Formation of three-dimensional bicontinuous structures via molten salt dealloying studied in real-time by in situ synchrotron X-ray nano-tomography. United Kingdom: N. p., 2021. Web. doi:10.1038/s41467-021-23598-8.
Liu, Xiaoyang, Ronne, Arthur, Yu, Lin-Chieh, Liu, Yang, Ge, Mingyuan, Lin, Cheng-Hung, Layne, Bobby, Halstenberg, Phillip, Maltsev, Dmitry S., Ivanov, Alexander S., Antonelli, Stephen, Dai, Sheng, Lee, Wah-Keat, Mahurin, Shannon M., Frenkel, Anatoly I., Wishart, James F., Xiao, Xianghui, & Chen-Wiegart, Yu-chen Karen. Formation of three-dimensional bicontinuous structures via molten salt dealloying studied in real-time by in situ synchrotron X-ray nano-tomography. United Kingdom. https://doi.org/10.1038/s41467-021-23598-8
Liu, Xiaoyang, Ronne, Arthur, Yu, Lin-Chieh, Liu, Yang, Ge, Mingyuan, Lin, Cheng-Hung, Layne, Bobby, Halstenberg, Phillip, Maltsev, Dmitry S., Ivanov, Alexander S., Antonelli, Stephen, Dai, Sheng, Lee, Wah-Keat, Mahurin, Shannon M., Frenkel, Anatoly I., Wishart, James F., Xiao, Xianghui, and Chen-Wiegart, Yu-chen Karen. Wed . "Formation of three-dimensional bicontinuous structures via molten salt dealloying studied in real-time by in situ synchrotron X-ray nano-tomography". United Kingdom. https://doi.org/10.1038/s41467-021-23598-8.
@article{osti_1787400,
title = {Formation of three-dimensional bicontinuous structures via molten salt dealloying studied in real-time by in situ synchrotron X-ray nano-tomography},
author = {Liu, Xiaoyang and Ronne, Arthur and Yu, Lin-Chieh and Liu, Yang and Ge, Mingyuan and Lin, Cheng-Hung and Layne, Bobby and Halstenberg, Phillip and Maltsev, Dmitry S. and Ivanov, Alexander S. and Antonelli, Stephen and Dai, Sheng and Lee, Wah-Keat and Mahurin, Shannon M. and Frenkel, Anatoly I. and Wishart, James F. and Xiao, Xianghui and Chen-Wiegart, Yu-chen Karen},
abstractNote = {Three-dimensional bicontinuous porous materials formed by dealloying contribute significantly to various applications including catalysis, sensor development and energy storage. This work studies a method of molten salt dealloying via real-time in situ synchrotron three-dimensional X-ray nano-tomography. Quantification of morphological parameters determined that long-range diffusion is the rate-determining step for the dealloying process. The subsequent coarsening rate was primarily surface diffusion controlled, with Rayleigh instability leading to ligament pinch-off and creating isolated bubbles in ligaments, while bulk diffusion leads to a slight densification. Chemical environments characterized by X-ray absorption near edge structure spectroscopic imaging show that molten salt dealloying prevents surface oxidation of the metal. In this work, gaining a fundamental mechanistic understanding of the molten salt dealloying process in forming porous structures provides a nontoxic, tunable dealloying technique and has important implications for molten salt corrosion processes, which is one of the major challenges in molten salt reactors and concentrated solar power plants.},
doi = {10.1038/s41467-021-23598-8},
journal = {Nature Communications},
number = 1,
volume = 12,
place = {United Kingdom},
year = {Wed Jun 09 00:00:00 EDT 2021},
month = {Wed Jun 09 00:00:00 EDT 2021}
}

Works referenced in this record:

ATHENA , ARTEMIS , HEPHAESTUS : data analysis for X-ray absorption spectroscopy using IFEFFIT
journal, June 2005


Structural evolution of nanoporous gold during thermal coarsening
journal, July 2012


Unveiling 3D Morphology of Multiscale Micro‐Nanosilver Sintering for Advanced Electronics Manufacturing by Ptychographic X‐ray Nanotomography
journal, February 2020

  • Lin, Yu-Chung; Liu, Xiaoyang; Chou, Kang Wei
  • Advanced Engineering Materials, Vol. 22, Issue 4
  • DOI: 10.1002/adem.201901250

Designing Multiscale Porous Metal by Simple Dealloying with 3D Morphological Evolution Mechanism Revealed via X-ray Nano-tomography
journal, December 2019

  • Zou, Lijie; Ge, Mingyuan; Zhao, Chonghang
  • ACS Applied Materials & Interfaces, Vol. 12, Issue 2
  • DOI: 10.1021/acsami.9b16392

Kinetics of electrochemical dissolution of metals in porous media
journal, July 2019


3D morphological evolution of porous titanium by x-ray micro- and nano-tomography
journal, June 2013

  • Chen-Wiegart, Yu-chen Karen; Wada, Takeshi; Butakov, Nikita
  • Journal of Materials Research, Vol. 28, Issue 17
  • DOI: 10.1557/jmr.2013.151

Curvature Effects in Alloy Dissolution
journal, January 1993

  • Sieradzki, Karl
  • Journal of The Electrochemical Society, Vol. 140, Issue 10
  • DOI: 10.1149/1.2220924

Dealloying by metallic melt
journal, April 2011


Nanoporous Gold—Testing Macro-scale Samples to Probe Small-scale Mechanical Behavior
journal, September 2015


Mechanical properties of nanoporous gold in tension
journal, May 2017


Enabling chloride salts for thermal energy storage: implications of salt purity
journal, January 2019

  • Kurley, J. Matthew; Halstenberg, Phillip W.; McAlister, Abbey
  • RSC Advances, Vol. 9, Issue 44
  • DOI: 10.1039/C9RA03133B

On tortuosity and the tortuosity factor in flow and diffusion through porous media
journal, January 1989


Percolation thresholds and universal formulas
journal, February 1997


Versatile compact heater design for in situ nano-tomography by transmission X-ray microscopy
journal, April 2020

  • Antonelli, Stephen; Ronne, Arthur; Han, Insung
  • Journal of Synchrotron Radiation, Vol. 27, Issue 3
  • DOI: 10.1107/S1600577520004567

A thermochemical analysis of the production of anhydrous MgCl2
journal, May 2001


Corrosion mechanisms in molten salt thermal energy storage for concentrating solar power
journal, October 2019


Thermophysical properties of Ni-containing single-phase concentrated solid solution alloys
journal, March 2017


Topology evolution during coarsening of nanoscale metal network structures
journal, July 2019


Corrosion in the molten fluoride and chloride salts and materials development for nuclear applications
journal, August 2018


Mechanism of growth, composition and structure of oxide films formed on ferrous alloys in molten salt electrolytes—a review
journal, September 2004


Structural absorption by barbule microstructures of super black bird of paradise feathers
journal, January 2018


In situ STEM/SEM study of the coarsening of nanoporous gold
journal, January 2019


On the topological, morphological, and microstructural characterization of nanoporous metals
journal, January 2018


Hierarchical Nested-Network Nanostructure by Dealloying
journal, June 2013


Self-assembled porous metal-intermetallic nanocomposites via liquid metal dealloying
journal, February 2019


Parameter-free calculations of X-ray spectra with FEFF9
journal, January 2010

  • Rehr, John J.; Kas, Joshua J.; Vila, Fernando D.
  • Physical Chemistry Chemical Physics, Vol. 12, Issue 21
  • DOI: 10.1039/b926434e

Nanoporous Metals by Alloy Corrosion: Formation and Mechanical Properties
journal, August 2009

  • Weissmüller, Jörg; Newman, Roger C.; Jin, Hai-Jun
  • MRS Bulletin, Vol. 34, Issue 8
  • DOI: 10.1557/mrs2009.157

Three-Dimensional Morphological and Chemical Evolution of Nanoporous Stainless Steel by Liquid Metal Dealloying
journal, April 2017

  • Zhao, Chonghang; Wada, Takeshi; De Andrade, Vincent
  • ACS Applied Materials & Interfaces, Vol. 9, Issue 39
  • DOI: 10.1021/acsami.7b04659

Size Effects on the Mechanical Behavior of Nanoporous Au
journal, October 2006

  • Biener, Juergen; Hodge, Andrea M.; Hayes, Joel R.
  • Nano Letters, Vol. 6, Issue 10
  • DOI: 10.1021/nl061978i

Developments in synchrotron x-ray computed microtomography at the National Synchrotron Light Source
conference, September 1999

  • Dowd, Betsy A.; Campbell, Graham H.; Marr, Robert B.
  • SPIE's International Symposium on Optical Science, Engineering, and Instrumentation, SPIE Proceedings
  • DOI: 10.1117/12.363725

Hard Materials with Tunable Porosity
journal, August 2009


Pattern formation during electrochemical and liquid metal dealloying
journal, January 2018

  • McCue, Ian; Karma, Alain; Erlebacher, Jonah
  • MRS Bulletin, Vol. 43, Issue 1
  • DOI: 10.1557/mrs.2017.301

Computer simulations of corrosion: Selective dissolution of binary alloys
journal, April 1989


Coarsening by network restructuring in model nanoporous gold
journal, December 2011


Mechanism of Coarsening and Bubble Formation in High-Genus Nanoporous Metals
journal, June 2011


Simulation of coarsening in two-phase systems with dissimilar mobilities
journal, February 2020


Evolution of steady-state material properties during catalysis: Oxidative coupling of methanol over nanoporous Ag0.03Au0.97
journal, December 2019


The topology and morphology of bicontinuous interfaces during coarsening
journal, May 2009


Molten chloride salts for next generation concentrated solar power plants: Mitigation strategies against corrosion of structural materials
journal, May 2019


PyXAS – an open-source package for 2D X-ray near-edge spectroscopy analysis
journal, February 2020


The attack of solid alloys by liquid metals and salt melts
journal, November 1959


An Atomistic Description of Dealloying
journal, January 2004

  • Erlebacher, Jonah
  • Journal of The Electrochemical Society, Vol. 151, Issue 10
  • DOI: 10.1149/1.1784820

Dealloying Kinetics of AgAu Nanoparticles by In Situ Liquid-Cell Scanning Transmission Electron Microscopy
journal, February 2020


Corrosion behavior of Ni-based alloys in molten NaCl-CaCl 2 -MgCl 2 eutectic salt for concentrating solar power
journal, October 2017


Decoupling the role of stress and corrosion in the intergranular cracking of noble-metal alloys
journal, September 2018


TomoPy: a framework for the analysis of synchrotron tomographic data
journal, August 2014

  • Gürsoy, Dogˇa; De Carlo, Francesco; Xiao, Xianghui
  • Journal of Synchrotron Radiation, Vol. 21, Issue 5
  • DOI: 10.1107/S1600577514013939

Dealloying and Dealloyed Materials
journal, July 2016


Evolution of nanoporosity in dealloying
journal, March 2001

  • Erlebacher, Jonah; Aziz, Michael J.; Karma, Alain
  • Nature, Vol. 410, Issue 6827, p. 450-453
  • DOI: 10.1038/35068529

Topology-generating interfacial pattern formation during liquid metal dealloying
journal, November 2015

  • Geslin, Pierre-Antoine; McCue, Ian; Gaskey, Bernard
  • Nature Communications, Vol. 6, Issue 1
  • DOI: 10.1038/ncomms9887

Speciation of nickel (II) chloride complexes in hydrothermal fluids: In situ XAS study
journal, December 2012


In situ imaging of dealloying during nanoporous gold formation by transmission X-ray microscopy
journal, February 2013


Kinetics and morphological evolution of liquid metal dealloying
journal, August 2016


The Dealloying Critical Potential
journal, January 2002

  • Sieradzki, K.; Dimitrov, N.; Movrin, D.
  • Journal of The Electrochemical Society, Vol. 149, Issue 8
  • DOI: 10.1149/1.1492288

The molten salt reactor (MSR) in generation IV: Overview and perspectives
journal, November 2014


Evolution of a bicontinuous nanostructure via a solid-state interfacial dealloying reaction
journal, June 2016


Length scales in alloy dissolution and measurement of absolute interfacial free energy
journal, November 2006

  • Rugolo, J.; Erlebacher, J.; Sieradzki, K.
  • Nature Materials, Vol. 5, Issue 12
  • DOI: 10.1038/nmat1780

Electrolytic Dissolution of Binary Alloys Containing a Noble Metal
journal, January 1967

  • Pickering, H. W.; Wagner, C.
  • Journal of The Electrochemical Society, Vol. 114, Issue 7
  • DOI: 10.1149/1.2426709

Mechanisms and Morphology Evolution in Dealloying
journal, January 2013

  • Chen, Qing; Sieradzki, Karl
  • Journal of The Electrochemical Society, Vol. 160, Issue 6
  • DOI: 10.1149/2.064306jes

Revealing 3D Morphological and Chemical Evolution Mechanisms of Metals in Molten Salt by Multimodal Microscopy
journal, March 2020

  • Ronne, Arthur; He, Lingfeng; Dolzhnikov, Dmitriy
  • ACS Applied Materials & Interfaces, Vol. 12, Issue 15
  • DOI: 10.1021/acsami.9b19099

Contradicting Geometrical Concepts in Pore Size Analysis Attained with Electron Microscopy and Mercury Intrusion
journal, December 2008


Spontaneous evolution of bicontinuous nanostructures in dealloyed Li-based systems
journal, August 2013

  • Chen, Qing; Sieradzki, Karl
  • Nature Materials, Vol. 12, Issue 12
  • DOI: 10.1038/nmat3741

Determining oxidation states of transition metals in molten salt corrosion using electron energy loss spectroscopy
journal, May 2021


One-minute nano-tomography using hard X-ray full-field transmission microscope
journal, August 2018

  • Ge, Mingyuan; Coburn, David Scott; Nazaretski, Evgeny
  • Applied Physics Letters, Vol. 113, Issue 8
  • DOI: 10.1063/1.5048378

Atomically Resolved Dealloying of Structurally Ordered Pt Nanoalloy as an Oxygen Reduction Reaction Electrocatalyst
journal, July 2016

  • Pavlišič, Andraž; Jovanovič, Primož; Šelih, Vid Simon
  • ACS Catalysis, Vol. 6, Issue 8
  • DOI: 10.1021/acscatal.6b00557

Mechanism of coarsening and deformation behavior of nanoporous Cu with varying relative density
journal, April 2020

  • He, Lijie; Hadi, Muhammad; Liu, Haomin
  • Journal of Materials Research, Vol. 35, Issue 19
  • DOI: 10.1557/jmr.2020.68

Tortuosity characterization of 3D microstructure at nano-scale for energy storage and conversion materials
journal, March 2014


Effect of Change of Scale on Sintering Phenomena
journal, April 1950

  • Herring, Conyers
  • Journal of Applied Physics, Vol. 21, Issue 4
  • DOI: 10.1063/1.1699658

Hot corrosion behaviour of nickel-cobalt-based alloys in a lithium molten salt
journal, May 2019


Effect of transport mechanism on the coarsening of bicontinuous structures: A comparison between bulk and surface diffusion
journal, October 2020


Connectivity-list based characterization of 3D nanoporous structures formed via selective dissolution
journal, April 2017


Direct electrochemical reduction of titanium dioxide to titanium in molten calcium chloride
journal, September 2000

  • Fray, Derek J.; Chen, George Zheng; Farthing, Tom W.
  • Nature, Vol. 407, Issue 6802, p. 361-364
  • DOI: 10.1038/35030069

Effect of composition on thermal expansion of alloys used in power generation
journal, March 1987

  • Hull, F. C.; Hwang, S. K.; Wells, J. M.
  • Journal of Materials Engineering, Vol. 9, Issue 1
  • DOI: 10.1007/BF02833790

Repeatable and Transferable Processing for Electron Tomography: An Open Platform for Visualization and Reconstruction of 3D Materials
journal, August 2015

  • Hovden, Robert; Hanwell, Marcus D.; Ayachit, Utkarsh
  • Microscopy and Microanalysis, Vol. 21, Issue S3
  • DOI: 10.1017/S1431927615012817

Comparison of nickel speciation in workplace aerosol samples using sequential extraction analysis and X-ray absorption near-edge structure spectroscopy
journal, January 2015

  • Van Loon, Lisa L.; Throssell, Cassidy; Dutton, Michael D.
  • Environmental Science: Processes & Impacts, Vol. 17, Issue 5
  • DOI: 10.1039/C4EM00603H