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Title: Steam oxidation of chromium corrosion barrier coatings for sic-based accident tolerant fuel cladding

Abstract

SiC-based materials are currently being considered for accident tolerant fuel (ATF) cladding, however, there are concerns regarding hydrothermal corrosion rates and hermeticity. These issues may be addressed with the utilization of a Cr corrosion barrier coating (CBC) but the interaction of Cr with SiC under loss of coolant accident (LOCA) conditions needs to be investigated. In the present work, Cr coatings were deposited onto chemically vapor deposited (CVD) SiC with either high power impulse magnetron sputtering (HiPIMS), cathodic arc (CA), or a combination of both. Annealing and steam thermogravimetric analysis (TGA) was used to study reaction product formation with and without oxidation. Additionally, after 1200 °C annealing, formation of a CrxCy carbide layer at the ambient interface and a CrxSiyCz silicide layer at the SiC interface was observed. After 1200 °C TGA exposure, similar carbide and silicide layers were observed but with a Cr2O3 outer reaction layer and a Si and O rich interfacial layer forming between the carbide and silicide layers. Initial mass gain of the coatings during the 1200 °C TGA exposure was parabolic and were similar to reported rates of chromia formation. Mass gain behavior and observed transitions in chromia microstructure indicate that metallic Cr may bemore » consumed within the first ~1 h at 1200 °C and that subsequent chromia formation occurs at the expense of the underlying Cr carbide layer. Overall, the results show no detrimental impact of Cr coatings on the steam oxidation resistance of SiC up to 4 h at 1200 °C.« less

Authors:
ORCiD logo [1]; ORCiD logo [2]; ORCiD logo [1]; ORCiD logo [1]; ORCiD logo [1]
  1. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
  2. Univ. of Akron, OH (United States)
Publication Date:
Research Org.:
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1708844
Alternate Identifier(s):
OSTI ID: 1810959
Grant/Contract Number:  
AC05-00OR22725
Resource Type:
Accepted Manuscript
Journal Name:
Journal of Nuclear Materials
Additional Journal Information:
Journal Volume: 543; Journal Issue: 1; Journal ID: ISSN 0022-3115
Publisher:
Elsevier
Country of Publication:
United States
Language:
English
Subject:
12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE WASTES FROM NUCLEAR FACILITIES; Accident tolerant fuel; Cladding; SiC; Steam oxidation; LOCA

Citation Formats

Kane, K. A., Stack, P. I.M., Mouche, P. A., Pillai, R. R., and Pint, B. A. Steam oxidation of chromium corrosion barrier coatings for sic-based accident tolerant fuel cladding. United States: N. p., 2021. Web. doi:10.1016/j.jnucmat.2020.152561.
Kane, K. A., Stack, P. I.M., Mouche, P. A., Pillai, R. R., & Pint, B. A. Steam oxidation of chromium corrosion barrier coatings for sic-based accident tolerant fuel cladding. United States. https://doi.org/10.1016/j.jnucmat.2020.152561
Kane, K. A., Stack, P. I.M., Mouche, P. A., Pillai, R. R., and Pint, B. A. Sat . "Steam oxidation of chromium corrosion barrier coatings for sic-based accident tolerant fuel cladding". United States. https://doi.org/10.1016/j.jnucmat.2020.152561. https://www.osti.gov/servlets/purl/1708844.
@article{osti_1708844,
title = {Steam oxidation of chromium corrosion barrier coatings for sic-based accident tolerant fuel cladding},
author = {Kane, K. A. and Stack, P. I.M. and Mouche, P. A. and Pillai, R. R. and Pint, B. A.},
abstractNote = {SiC-based materials are currently being considered for accident tolerant fuel (ATF) cladding, however, there are concerns regarding hydrothermal corrosion rates and hermeticity. These issues may be addressed with the utilization of a Cr corrosion barrier coating (CBC) but the interaction of Cr with SiC under loss of coolant accident (LOCA) conditions needs to be investigated. In the present work, Cr coatings were deposited onto chemically vapor deposited (CVD) SiC with either high power impulse magnetron sputtering (HiPIMS), cathodic arc (CA), or a combination of both. Annealing and steam thermogravimetric analysis (TGA) was used to study reaction product formation with and without oxidation. Additionally, after 1200 °C annealing, formation of a CrxCy carbide layer at the ambient interface and a CrxSiyCz silicide layer at the SiC interface was observed. After 1200 °C TGA exposure, similar carbide and silicide layers were observed but with a Cr2O3 outer reaction layer and a Si and O rich interfacial layer forming between the carbide and silicide layers. Initial mass gain of the coatings during the 1200 °C TGA exposure was parabolic and were similar to reported rates of chromia formation. Mass gain behavior and observed transitions in chromia microstructure indicate that metallic Cr may be consumed within the first ~1 h at 1200 °C and that subsequent chromia formation occurs at the expense of the underlying Cr carbide layer. Overall, the results show no detrimental impact of Cr coatings on the steam oxidation resistance of SiC up to 4 h at 1200 °C.},
doi = {10.1016/j.jnucmat.2020.152561},
journal = {Journal of Nuclear Materials},
number = 1,
volume = 543,
place = {United States},
year = {Sat Oct 09 00:00:00 EDT 2021},
month = {Sat Oct 09 00:00:00 EDT 2021}
}

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