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Title: Advanced Manufacturing of Printed Melt Wire Chips for Cheap, Compact Passive In-Pile Temperature Sensors

Abstract

Melt wires are a passive sensor used to determine peak temperatures during a test. Traditional melt wires are commonly used in test reactor experiments such as in the Advanced Test Reactor (ATR). However, the conditions within a reactor present significant challenges towards test design due to space limitations and the harsh environment. For example, some test capsules have only a couple millimeters in diameter available for instrumentation, which is too small to accommodate a traditional melt wire package, and they are ultimately filled to capacity when they are immersed in molten metal. To enable instrumentation for space limited applications, peak temperature sensing capabilities paired with additive manufacturing options have been utilized to develop printed melt wires for peak irradiation temperature detection. Here, we report on the fabrication of miniaturized melt wire chips with a melting temperature ~960 °C with printed silver nanoparticle ink. This study will advance the development of unique temperature sensors capable of sensing user specified temperature ranges within the harsh environment of irradiation testing.

Authors:
ORCiD logo [1]; ORCiD logo [1]; ORCiD logo [1]
  1. Idaho National Lab. (INL), Idaho Falls, ID (United States)
Publication Date:
Research Org.:
Idaho National Lab. (INL), Idaho Falls, ID (United States)
Sponsoring Org.:
USDOE Office of Energy Efficiency and Renewable Energy (EERE)
OSTI Identifier:
1700508
Report Number(s):
INL/JOU-20-59095-Rev000
Journal ID: ISSN 1047-4838; TRN: US2204546
Grant/Contract Number:  
AC07-05ID14517
Resource Type:
Accepted Manuscript
Journal Name:
JOM. Journal of the Minerals, Metals & Materials Society
Additional Journal Information:
Journal Volume: N/A; Journal Issue: 12; Journal ID: ISSN 1047-4838
Publisher:
Springer
Country of Publication:
United States
Language:
English
Subject:
46 - INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND TECHNOLOGY; Advanced manufacturing; Melt-wire; Nuclear sensor; Printed sensor; Aerosol jet printing

Citation Formats

McMurtrey, Michael D., Fujimoto, Kiyo T., and Mondal, Kunal. Advanced Manufacturing of Printed Melt Wire Chips for Cheap, Compact Passive In-Pile Temperature Sensors. United States: N. p., 2020. Web. doi:10.1007/s11837-020-04426-8.
McMurtrey, Michael D., Fujimoto, Kiyo T., & Mondal, Kunal. Advanced Manufacturing of Printed Melt Wire Chips for Cheap, Compact Passive In-Pile Temperature Sensors. United States. https://doi.org/10.1007/s11837-020-04426-8
McMurtrey, Michael D., Fujimoto, Kiyo T., and Mondal, Kunal. Wed . "Advanced Manufacturing of Printed Melt Wire Chips for Cheap, Compact Passive In-Pile Temperature Sensors". United States. https://doi.org/10.1007/s11837-020-04426-8. https://www.osti.gov/servlets/purl/1700508.
@article{osti_1700508,
title = {Advanced Manufacturing of Printed Melt Wire Chips for Cheap, Compact Passive In-Pile Temperature Sensors},
author = {McMurtrey, Michael D. and Fujimoto, Kiyo T. and Mondal, Kunal},
abstractNote = {Melt wires are a passive sensor used to determine peak temperatures during a test. Traditional melt wires are commonly used in test reactor experiments such as in the Advanced Test Reactor (ATR). However, the conditions within a reactor present significant challenges towards test design due to space limitations and the harsh environment. For example, some test capsules have only a couple millimeters in diameter available for instrumentation, which is too small to accommodate a traditional melt wire package, and they are ultimately filled to capacity when they are immersed in molten metal. To enable instrumentation for space limited applications, peak temperature sensing capabilities paired with additive manufacturing options have been utilized to develop printed melt wires for peak irradiation temperature detection. Here, we report on the fabrication of miniaturized melt wire chips with a melting temperature ~960 °C with printed silver nanoparticle ink. This study will advance the development of unique temperature sensors capable of sensing user specified temperature ranges within the harsh environment of irradiation testing.},
doi = {10.1007/s11837-020-04426-8},
journal = {JOM. Journal of the Minerals, Metals & Materials Society},
number = 12,
volume = N/A,
place = {United States},
year = {Wed Oct 21 00:00:00 EDT 2020},
month = {Wed Oct 21 00:00:00 EDT 2020}
}

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