DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Microengineering Pressure Sensor Active Layers for Improved Performance

Journal Article · · Advanced Functional Materials

Abstract Pressure sensors play an integral role in a wide range of applications, such as soft robotics and health monitoring. In order to meet this demand, many groups microengineer the active layer—the layer that deforms under pressure and dictates changes in the output signal—of capacitive, resistive/piezoresistive, piezoelectric, and triboelectric pressure sensors in order to improve sensor performance. Geometric microengineering of the active layer has been shown to improve performance parameters such as sensitivity, dynamic range, limit of detection, and response and relaxation times. There are a wide range of implemented designs, including microdomes, micropyramids, lines or microridges, papillae, microspheres, micropores, and microcylinders, each offering different advantages for a particular application. It is important to compare the techniques by which the microengineered active layers are designed and fabricated as they may provide additional insights on compatibility and sensing range limits. To evaluate each fabrication method, it is critical to take into account the active layer uniformity, ease of fabrication, shape and size versatility and tunability, and scalability of both the device and the fabrication process. By better understanding how microengineering techniques and design compares, pressure sensors can be targetedly designed and implemented.

Sponsoring Organization:
USDOE
OSTI ID:
1646922
Journal Information:
Advanced Functional Materials, Journal Name: Advanced Functional Materials Journal Issue: 39 Vol. 30; ISSN 1616-301X
Publisher:
Wiley Blackwell (John Wiley & Sons)Copyright Statement
Country of Publication:
Germany
Language:
English

References (141)

Piezoelectric Polyethylene Terephthalate (PETP) Foams – Specifically Designed and Prepared Ferroelectret Films journal December 2005
Embossed Hollow Hemisphere-Based Piezoelectric Nanogenerator and Highly Responsive Pressure Sensor journal November 2013
Tunable Flexible Pressure Sensors using Microstructured Elastomer Geometries for Intuitive Electronics journal July 2014
Transparent and Stretchable Interactive Human Machine Interface Based on Patterned Graphene Heterostructures journal November 2014
Stretchable-Rubber-Based Triboelectric Nanogenerator and Its Application as Self-Powered Body Motion Sensors journal May 2015
Micropatterned P(VDF-TrFE) Film-Based Piezoelectric Nanogenerators for Highly Sensitive Self-Powered Pressure Sensors journal April 2015
Stretchable, Skin-Mountable, and Wearable Strain Sensors and Their Potential Applications: A Review journal February 2016
Large-Area Compliant, Low-Cost, and Versatile Pressure-Sensing Platform Based on Microcrack-Designed Carbon Black@Polyurethane Sponge for Human-Machine Interfacing journal June 2016
E-Skin Tactile Sensor Matrix Pixelated by Position-Registered Conductive Microparticles Creating Pressure-Sensitive Selectors journal June 2018
Flexible Weaving Constructed Self‐Powered Pressure Sensor Enabling Continuous Diagnosis of Cardiovascular Disease and Measurement of Cuffless Blood Pressure journal December 2018
Transcatheter Self-Powered Ultrasensitive Endocardial Pressure Sensor journal November 2018
Rational Design of Capacitive Pressure Sensors Based on Pyramidal Microstructures for Specialized Monitoring of Biosignals journal June 2019
Super-Hydrophobic Surfaces: From Natural to Artificial journal December 2002
Macroscale Elastomeric Conductors Generated from Hydrothermally Synthesized Metal-Polymer Hybrid Nanocable Sponges journal July 2011
Transparent, Optical, Pressure-Sensitive Artificial Skin for Large-Area Stretchable Electronics journal May 2012
Highly Conductive and Stretchable Silver Nanowire Conductors journal July 2012
25th Anniversary Article: The Evolution of Electronic Skin (E-Skin): A Brief History, Design Considerations, and Recent Progress journal October 2013
25th Anniversary Article: A Soft Future: From Robots and Sensor Skin to Energy Harvesters journal November 2013
Highly Stretchable Resistive Pressure Sensors Using a Conductive Elastomeric Composite on a Micropyramid Array journal February 2014
Polymer-Assisted Metal Deposition (PAMD): A Full-Solution Strategy for Flexible, Stretchable, Compressible, and Wearable Metal Conductors journal January 2014
Transparent, Low-Power Pressure Sensor Matrix Based on Coplanar-Gate Graphene Transistors journal May 2014
Reverse-Micelle-Induced Porous Pressure-Sensitive Rubber for Wearable Human-Machine Interfaces journal May 2014
Fabric-Based Integrated Energy Devices for Wearable Activity Monitors journal July 2014
Large-Area Compliant Tactile Sensors Using Printed Carbon Nanotube Active-Matrix Backplanes journal January 2015
A Sensitive and Biodegradable Pressure Sensor Array for Cardiovascular Monitoring journal September 2015
Linearly and Highly Pressure-Sensitive Electronic Skin Based on a Bioinspired Hierarchical Structural Array journal May 2016
Wearable Microfluidic Diaphragm Pressure Sensor for Health and Tactile Touch Monitoring journal August 2017
Pressure/Temperature Sensing Bimodal Electronic Skin with Stimulus Discriminability and Linear Sensitivity journal September 2018
Architected Polymer Foams via Direct Bubble Writing journal September 2019
Electronic Skin: Recent Progress and Future Prospects for Skin‐Attachable Devices for Health Monitoring, Robotics, and Prosthetics journal September 2019
Rational Design of Ultrasensitive Pressure Sensors by Tailoring Microscopic Features journal June 2018
Biomimicking Topographic Elastomeric Petals (E-Petals) for Omnidirectional Stretchable and Printable Electronics journal February 2015
Recent Progress in Electronic Skin journal July 2015
Highly Sensitive Pressure Sensor Based on Bioinspired Porous Structure for Real-Time Tactile Sensing journal November 2016
Highly Sensitive and Bendable Capacitive Pressure Sensor and Its Application to 1 V Operation Pressure-Sensitive Transistor journal March 2017
A Highly Sensitive Flexible Capacitive Tactile Sensor with Sparse and High-Aspect-Ratio Microstructures journal March 2018
Fiber-Based Hybrid Nanogenerators for/as Self-Powered Systems in Biological Liquid journal September 2011
An Omni-Healable and Highly Sensitive Capacitive Pressure Sensor with Microarray Structure journal October 2018
Segregated Networks of Carbon Black in Poly(vinyl acetate) Latex: Influence of Clay on the Electrical and Mechanical Behavior journal December 2008
Encapsulated PDMS Microspheres with Reactive Handles: Encapsulated PDMS Microspheres with Reactive Handles journal May 2014
High-Performance Piezoelectric Nanogenerators with Imprinted P(VDF-TrFE)/BaTiO 3 Nanocomposite Micropillars for Self-Powered Flexible Sensors journal April 2017
Multiscale Hierarchical Design of a Flexible Piezoresistive Pressure Sensor with High Sensitivity and Wide Linearity Range journal May 2018
Highly Uniform and Low Hysteresis Piezoresistive Pressure Sensors Based on Chemical Grafting of Polypyrrole on Elastomer Template with Uniform Pore Size journal June 2019
A laser ablated graphene-based flexible self-powered pressure sensor for human gestures and finger pulse monitoring journal May 2019
Capacitive sensors: When and how to use them journal June 1993
Wireless pulmonary artery haemodynamic monitoring in chronic heart failure: a randomised controlled trial journal February 2011
Tactile sensing technology for minimal access surgery––a review journal December 2003
Use of statistical design of experiments in the optimization of Ar–O2 low-pressure plasma treatment conditions of polydimethylsiloxane (PDMS) for increasing polarity and adhesion, and inhibiting hydrophobic recovery journal March 2015
One-pot preparation of porous piezoresistive sensor with high strain sensitivity via emulsion-templated polymerization journal October 2017
A semi-quantitative tribo-electric series for polymeric materials: the influence of chemical structure and properties journal November 2004
Design and Analysis of MEMS based Piezoresistive Pressure sensor for Sensitivity Enhancement journal January 2018
A capacitive tactile sensor array for surface texture discrimination journal August 2011
Recent advances in wearable tactile sensors: Materials, sensing mechanisms, and device performance journal May 2017
Flexible triboelectric generator journal March 2012
Theoretical systems of triboelectric nanogenerators journal May 2015
A flexible, ultra-highly sensitive and stable capacitive pressure sensor with convex microarrays for motion and health monitoring journal April 2020
A wearable breathable pressure sensor from metal-organic framework derived nanocomposites for highly sensitive broad-range healthcare monitoring journal April 2020
Pressure sensor from a PVDF film journal March 2008
Patterning piezoelectric thin film PVDF–TrFE based pressure sensor for catheter application journal April 2012
Flexible polyimide-based force sensor journal January 2012
Flexible microfluidic normal force sensor skin for tactile feedback journal June 2012
Flexible pressure sensor using carbon nanotube-wrapped polydimethylsiloxane microspheres for tactile sensing journal December 2018
Forming wrinkled stiff films on polymeric substrates at room temperature for stretchable interconnects applications journal November 2010
Highly Sensitive, Flexible, and Wearable Pressure Sensor Based on a Giant Piezocapacitive Effect of Three-Dimensional Microporous Elastomeric Dielectric Layer journal June 2016
Flexible, Highly Sensitive, and Wearable Pressure and Strain Sensors with Graphene Porous Network Structure journal September 2016
Highly Sensitive Flexible Pressure Sensor Based on Silver Nanowires-Embedded Polydimethylsiloxane Electrode with Microarray Structure journal July 2017
Highly Exfoliated MWNT–rGO Ink-Wrapped Polyurethane Foam for Piezoresistive Pressure Sensor Applications journal January 2018
Noncontact Heartbeat and Respiration Monitoring Based on a Hollow Microstructured Self-Powered Pressure Sensor journal January 2018
Ultrahigh-Sensitivity Piezoresistive Pressure Sensors for Detection of Tiny Pressure journal May 2018
Highly Sensitive Wearable Pressure Sensors Based on Three-Scale Nested Wrinkling Microstructures of Polypyrrole Films journal July 2018
Ultrasensitive Wearable Pressure Sensors Assembled by Surface-Patterned Polyolefin Elastomer Nanofiber Membrane Interpenetrated with Silver Nanowires journal November 2018
Ultrasensitive Interfacial Capacitive Pressure Sensor Based on a Randomly Distributed Microstructured Iontronic Film for Wearable Applications journal December 2018
Highly Ordered 3D Microstructure-Based Electronic Skin Capable of Differentiating Pressure, Temperature, and Proximity journal December 2018
Capacitive Pressure Sensor with Wide-Range, Bendable, and High Sensitivity Based on the Bionic Komochi Konbu Structure and Cu/Ni Nanofiber Network journal March 2019
Flexible, Tunable, and Ultrasensitive Capacitive Pressure Sensor with Microconformal Graphene Electrodes journal March 2019
Microstructured Porous Pyramid-Based Ultrahigh Sensitive Pressure Sensor Insensitive to Strain and Temperature journal May 2019
Highly Sensitive Flexible Piezoresistive Pressure Sensor Developed Using Biomimetically Textured Porous Materials journal July 2019
Highly Compressible and Robust Polyimide/Carbon Nanotube Composite Aerogel for High-Performance Wearable Pressure Sensor journal October 2019
Bean Pod-Inspired Ultrasensitive and Self-Healing Pressure Sensor Based on Laser-Induced Graphene and Polystyrene Microsphere Sandwiched Structure journal January 2020
Epidermis Microstructure Inspired Graphene Pressure Sensor with Random Distributed Spinosum for High Sensitivity and Large Linearity journal January 2018
Saw-Toothed Microstructure-Based Flexible Pressure Sensor as the Signal Readout for Point-of-Care Immunoassay journal July 2019
Triboelectric-Generator-Driven Pulse Electrodeposition for Micropatterning journal January 2012
Nanoscale Triboelectric-Effect-Enabled Energy Conversion for Sustainably Powering Portable Electronics journal February 2012
Segmentally Structured Disk Triboelectric Nanogenerator for Harvesting Rotational Mechanical Energy journal May 2013
Self-Powered, Ultrasensitive, Flexible Tactile Sensors Based on Contact Electrification journal May 2014
Triboelectric Active Sensor Array for Self-Powered Static and Dynamic Pressure Detection and Tactile Imaging journal August 2013
Giant Tunneling Piezoresistance of Composite Elastomers with Interlocked Microdome Arrays for Ultrasensitive and Multimodal Electronic Skins journal March 2014
Tactile-Direction-Sensitive and Stretchable Electronic Skins Based on Human-Skin-Inspired Interlocked Microstructures journal November 2014
Flexible polymer transistors with high pressure sensitivity for application in electronic skin and health monitoring journal May 2013
An ultra-sensitive resistive pressure sensor based on hollow-sphere microstructure induced elasticity in conducting polymer film journal January 2014
A chameleon-inspired stretchable electronic skin with interactive colour changing controlled by tactile sensing journal August 2015
Ultrahigh stress and strain in hierarchically structured hollow nanoparticles journal October 2008
Highly sensitive flexible pressure sensors with microstructured rubber dielectric layers journal September 2010
User-interactive electronic skin for instantaneous pressure visualization journal July 2013
Pursuing prosthetic electronic skin journal July 2016
Electrostatic self-assembly of macroscopic crystals using contact electrification journal March 2003
Skin-like pressure and strain sensors based on transparent elastic films of carbon nanotubes journal October 2011
Graded intrafillable architecture-based iontronic pressure sensor with ultra-broad-range high sensitivity journal January 2020
Biodegradable and flexible arterial-pulse sensor for the wireless monitoring of blood flow journal January 2019
Large dynamic range pressure sensor based on two semicircle-holes microstructured fiber journal January 2018
A stretchable and biodegradable strain and pressure sensor for orthopaedic application journal May 2018
Sensitive pressure sensors based on conductive microstructured air-gap gates and two-dimensional semiconductor transistors journal January 2020
Silver nanowire-embedded PDMS with a multiscale structure for a highly sensitive and robust flexible pressure sensor journal January 2015
Cu–Ag core–shell nanowires for electronic skin with a petal molded microstructure journal January 2015
Tailoring of the porous structure of soft emulsion-templated polymer materials journal January 2016
Highly sensitive flexible three-axis tactile sensors based on the interface contact resistance of microstructured graphene journal January 2018
Formation of large-area stretchable 3D graphene–nickel particle foams and their sensor applications journal January 2017
Flexible hemispheric microarrays of highly pressure-sensitive sensors based on breath figure method journal January 2018
A flexible pressure sensor based on rGO/polyaniline wrapped sponge with tunable sensitivity for human motion detection journal January 2018
Skin-inspired flexible and high-sensitivity pressure sensors based on rGO films with continuous-gradient wrinkles journal January 2019
Highly durable all-fiber nanogenerator for mechanical energy harvesting journal January 2013
Transparent, stretchable, carbon-nanotube-inlaid conductors enabled by standard replication technology for capacitive pressure, strain and touch sensors journal January 2013
Flexible-foam-based capacitive sensor arrays for object detection at low cost journal January 2008
Highly sensitive tactile sensors integrated with organic transistors journal September 2012
Elastomeric transparent capacitive sensors based on an interpenetrating composite of silver nanowires and polyurethane journal February 2013
Enhanced sensitivity of piezoelectric pressure sensor with microstructured polydimethylsiloxane layer journal March 2014
Physical basis for piezoelectricity in PVDF journal October 1984
Smart fabric sensors and e-textile technologies: a review journal April 2014
Wireless body sensor networks for health-monitoring applications journal October 2008
Highly sensitive ionic pressure sensor based on concave meniscus for electronic skin journal December 2019
A wearable pressure sensor based on ultra-violet/ozone microstructured carbon nanotube/polydimethylsiloxane arrays for electronic skins journal February 2018
Laser micro-structured pressure sensor with modulated sensitivity for electronic skins journal May 2019
Flexible capacitive pressure sensor with sensitivity and linear measuring range enhanced based on porous composite of carbon conductive paste and polydimethylsiloxane journal August 2019
Highly sensitive capacitive pressure sensor with elastic metallized sponge journal September 2019
Investigation on Influence of Geometry on Performance of a Cavity-less Pressure Sensor journal September 2018
Advancements in Free Flap Monitoring in the Last Decade: A Critical Review journal January 2010
Tissue Oximetry Monitoring in Microsurgical Breast Reconstruction Decreases Flap Loss and Improves Rate of Flap Salvage journal January 2011
Flexible Dome and Bump Shape Piezoelectric Tactile Sensors Using PVDF-TrFE Copolymer journal April 2008
Microfabricated Implantable Parylene-Based Wireless Passive Intraocular Pressure Sensors journal December 2008
A Multifunctional Capacitive Sensor for Stretchable Electronic Skins journal December 2009
Tactile Sensing—From Humans to Humanoids journal February 2010
A Survey on Wearable Sensor-Based Systems for Health Monitoring and Prognosis journal January 2010
A skin-inspired organic digital mechanoreceptor journal October 2015
Trends and challenges in robot manipulation journal June 2019
Piezoelectricity in crystallizing ferroelectric polymers: Poly(vinylidene fluoride) and its copolymers (A review) journal July 2003
Soft Lithography journal August 1998
Pressure Sensor: State of the Art, Design, and Application for Robotic Hand journal January 2015
Microstructure-Based Interfacial Tuning Mechanism of Capacitive Pressure Sensors for Electronic Skin journal January 2016
Fabrication of flexible pressure sensors with microstructured polydimethylsiloxane dielectrics using the breath figures method journal November 2015
A Polymer-Based Capacitive Sensing Array for Normal and Shear Force Measurement journal November 2010
Wearable Electronics and Smart Textiles: A Critical Review journal July 2014