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Title: Controlling martensite and pearlite formation with cooling rate and temperature control in rotary friction welding

Journal Article · · International Journal of Machine Tools and Manufacture
ORCiD logo [1];  [2]
  1. Pacific Northwest National Lab. (PNNL), Richland, WA (United States)
  2. Brigham Young Univ., Provo, UT (United States)

Cooling rate and temperature control is implemented in rotary friction welding in order to obtain favorable microstructures and avoid martensite and other brittle microstructures. Limits of achievable cooling rates in friction welding are primarily determined by thermal and geometric properties such as thermal diffusivity and length. A controller limits interface temperatures during a weld preheat, changing the thermal profile, thus decreasing the cooling rate after the weld has finished. This method is demonstrated in 1045 steel. Cooling simulations, TTT diagrams, microhardness line scans, and scanning electron microscopy are used for analysis. Without temperature and cooling rate control, a martensite readily forms after a weld. With temperature and cooling rate control, martensitic transformations are avoided and a pearlitic microstructure is developed. Temperature control is a viable tool in designing post-weld microstructures within achievable cooling rate limitations.

Research Organization:
Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)
Sponsoring Organization:
USDOE
Grant/Contract Number:
AC05-76RL01830
OSTI ID:
1646633
Report Number(s):
PNNL-SA--149318
Journal Information:
International Journal of Machine Tools and Manufacture, Journal Name: International Journal of Machine Tools and Manufacture Vol. 150; ISSN 0890-6955
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

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