DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: A semi-empirical power-law model for the dip-coating of a substrate into a particle-containing, non-Newtonian, complex fluid system

Journal Article · · Ceramics International
 [1]; ORCiD logo [2];  [3]
  1. Aerospace Research Institute of Materials and Processing Technology, Beijing (China); DOE/OSTI
  2. Clemson University, SC (United States)
  3. University of Washington, Seattle, WA (United States)

The apparent viscosity of a particle suspension of ZrSi2 particles, polyhydromethylsiloxane (PHMS) preceramic polymer and n-Octane solvent, used to process polymer-derived ceramic composite coatings, is shown by viscometric experiments to be shear-thinning. The suspension is dip-coated onto substrates and the measured entrained coating thickness, h0, is observed to be a power-law function of U, the substrate extraction speed, as h0 = 0.5051U0.5. The experimentally observed semi-empirical model is directly compared to the results of a variety of theoretically derived Landau-Levich scaling laws and other models that have similar liquids and that include other effects. None of these cases predicts the scaling observed in these experiments. A correction factor is introduced to quantify the difference between the semi-empirical model with existing theoretical models. Possible explanations for the observed scaling behavior are presented.

Research Organization:
University of Washington, Seattle, WA (United States)
Sponsoring Organization:
USDOE; USDOE Office of Nuclear Energy (NE), Nuclear Energy University Program (NEUP)
Grant/Contract Number:
FE0023142
OSTI ID:
1614197
Journal Information:
Ceramics International, Journal Name: Ceramics International Journal Issue: 6 Vol. 45; ISSN 0272-8842
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (29)

Films of non-Newtonian fluids adhering to flat plates journal May 1965
Withdrawal of flat plates from power law fluids journal November 1970
Eine neue Bestimmung der Moleküldimensionen journal January 1906
The coating of Newtonian liquids onto a roll rotating at low speeds journal November 1978
Gravity and Inertia Effects in Plate Coating journal July 1998
The drag-out problem in film coating theory journal September 1982
Steady shear flow of non-Newtonian fluids journal January 1957
Coating flows of non-Newtonian fluids: weakly and strongly elastic limits journal October 2007
Theory of drag out of liquids on flat plates journal January 1965
High capillary number withdrawal from viscous Newtonian liquids by flat plates journal January 1970
Free coating of a Newtonian liquid onto a vertical surface journal February 1974
Free coating of non-newtonian liquids onto a vertical surface journal April 1975
Viscous flow on the outside of a horizontal rotating cylinder: The roll coating regime with a single fluid journal January 1984
Viscous flow on the outside of a horizontal rotating cylinder—II. Dip coating with a non-newtonian fluid journal January 1986
Viscoelastic free surface flows: thin film hydrodynamics of Hele-Shaw and dip coating flows journal May 1995
Near Net Shape Manufacturing of Polymer Derived Ceramics journal November 1998
High performance environmental barrier coatings, Part I: Passive filler loaded SiCN system for steel journal December 2011
High performance environmental barrier coatings, Part II: Active filler loaded SiOC system for superalloys journal December 2011
Conversion behaviour and resulting mechanical properties of polysilazane-based coatings journal July 2012
A two-component preceramic polymer system for structured coatings on metals journal October 2010
The motion of long bubbles in tubes journal March 1961
The elastic Landau–Levich problem journal August 2013
The elastocapillary Landau–Levich problem journal October 2013
Rapid Free Surface Film Flows. An Integral Approach journal February 1980
Kinetics of Evaporation and Gel Formation in Thin Films of Ceramic Precursors journal November 2014
Experimental study of the effect of surface-absorbed hydrophobic particles on the Landau-Levich law journal August 2013
Landau-Levich problem for non-Newtonian liquids journal September 2007
Active-Filler-Controlled Pyrolysis of Preceramic Polymers journal April 1995
Processing of Polymer-Derived Ceramic Composite Coatings on Steel: Polymer-Derived Ceramic Composite Coatings journal December 2007