Design of additively manufactured methanol conversion reactor for high throughput production

Li, Dongsheng; Maloney, Tom; Mannan, Nasir; Niknam, Seyed

doi:10.1002/mdp2.143

Title: Design of additively manufactured methanol conversion reactor for high throughput production

Authors:

^[1]; Maloney, Tom ^[2]; Mannan, Nasir ^[2]; Niknam, Seyed ^[3]

Advanced Manufacturing LLC East Hartford Connecticut
Connecticut Center of Advanced Technology East Hartford Connecticut
Department of Mechanical Engineering Western New England University Springfield Massachusetts

Publication Date:: 2020-01-28

Sponsoring Org.:: USDOE

OSTI Identifier:: 1595846

Grant/Contract Number:: DE‐0008423

Resource Type:: Publisher's Accepted Manuscript

Journal Name:: Material Design & Processing Communications

Additional Journal Information:: Journal Name: Material Design & Processing Communications Journal Volume: 3 Journal Issue: 1; Journal ID: ISSN 2577-6576

Publisher:: Hindawi Publishing Corporation

Country of Publication:: United States

Language:: English

Citation Formats


                    Li, Dongsheng, Maloney, Tom, Mannan, Nasir, and Niknam, Seyed. Design of additively manufactured methanol conversion reactor for high throughput production.  United States: N. p., 2020. 
Web.  doi:10.1002/mdp2.143.

Copy to clipboard


                    Li, Dongsheng, Maloney, Tom, Mannan, Nasir, & Niknam, Seyed. Design of additively manufactured methanol conversion reactor for high throughput production.  United States.  https://doi.org/10.1002/mdp2.143

Copy to clipboard


                    Li, Dongsheng, Maloney, Tom, Mannan, Nasir, and Niknam, Seyed. Tue .  
"Design of additively manufactured methanol conversion reactor for high throughput production".  United States.  https://doi.org/10.1002/mdp2.143.

Copy to clipboard


                    
@article{osti_1595846,

  title        = {Design of additively manufactured methanol conversion reactor for high throughput production},

  author       = {Li, Dongsheng and Maloney, Tom and Mannan, Nasir and Niknam, Seyed},

  abstractNote = {},

  doi          = {10.1002/mdp2.143},

  journal      = {Material Design & Processing Communications},

  number       = 1,

  volume       = 3,

  place        = {United States},

  year         = {2020},

  month        = {1}

}

Copy to clipboard

Journal Article:

Free Publicly Available Full Text

Accepted Manuscript (Publisher)

Publisher's Version of Record
https://doi.org/10.1002/mdp2.143

Other availability

Search WorldCat to find libraries that may hold this journal

Save / Share:

Export Metadata

Save to My Library

Works referenced in this record:

Monolithic Honeycombs in Loop Reactor Configuration for Intensification of Multiphase Processes
journal, September 2015

Güttel, Robert; Eisenbeis, Christian; Knochen, Jens
Chemical Engineering & Technology, Vol. 38, Issue 10
DOI: 10.1002/ceat.201400727

Cu-Decorated ZnO Nanorod Array Integrated Structured Catalysts for Low-Pressure CO 2 Hydrogenation to Methanol
journal, December 2017

Du, Shoucheng; Tang, Wenxiang; Lu, Xingxu
Advanced Materials Interfaces, Vol. 5, Issue 3
DOI: 10.1002/admi.201700730

3D printing in chemical engineering and catalytic technology: structured catalysts, mixers and reactors
journal, January 2018

Parra-Cabrera, Cesar; Achille, Clement; Kuhn, Simon
Chemical Society Reviews, Vol. 47, Issue 1
DOI: 10.1039/C7CS00631D

Methanol Production: Cu-Decorated ZnO Nanorod Array Integrated Structured Catalysts for Low-Pressure CO 2 Hydrogenation to Methanol (Adv. Mater. Interfaces 3/2018)
journal, February 2018

Du, Shoucheng; Tang, Wenxiang; Lu, Xingxu
Advanced Materials Interfaces, Vol. 5, Issue 3
DOI: 10.1002/admi.201870011

Development of Two Novel Processes for Hydrogenation of CO2 to Methanol over Cu/ZnO/Al2O3 Catalyst to Improve the Performance of Conventional Dual Type Methanol Synthesis Reactor
journal, June 2018

Rahmatmand, Behnaz; Rahimpour, Mohammad; Keshavarz, Peyman
Catalysts, Vol. 8, Issue 7
DOI: 10.3390/catal8070255

Design and additive manufacture for flow chemistry
journal, January 2013

Capel, Andrew J.; Edmondson, Steve; Christie, Steven D. R.
Lab on a Chip, Vol. 13, Issue 23
DOI: 10.1039/c3lc50844g

Methanol Synthesis: Optimal Solution for a Better Efficiency of the Process
journal, February 2018

Leonzio, Grazia
Processes, Vol. 6, Issue 3
DOI: 10.3390/pr6030020

Combining additive manufacturing and catalysis: a review
journal, January 2017

Hurt, C.; Brandt, M.; Priya, S. S.
Catalysis Science & Technology, Vol. 7, Issue 16
DOI: 10.1039/C7CY00615B

Simple design of monolith reactor for selective catalytic reduction of nitric oxide for power plant emission control
journal, October 1990

Buzanowski, Marek A.; Yang, Ralph T.
Industrial & Engineering Chemistry Research, Vol. 29, Issue 10
DOI: 10.1021/ie00106a015

Similar Records in DOE PAGES and OSTI.GOV collections:

High-throughput experimentation for microstructural design in additively manufactured 316L stainless steel

Journal Article Agrawal, Ankur Kumar ; Meric de Bellefon, Gabriel ; Thoma, Dan - Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing

In the present study, a combination of high-throughput (HT) and low-throughput (LT) techniques was used to rapidly determine the processing window and generate processing maps for Selective Laser Melting (SLM) of 316L stainless steel. The HT method includes the fabrication of hundreds of hex nut-shaped specimens, each processed with a unique combination of laser power, scanning speed, and hatch spacing. An easily removable scaffolding permitted rapid sample extraction from the base plate, thus saving machining cost and time. Hardness and immersion density measurements were used for HT characterization to identify a processing window for maximum strength and density. Within themore »« less
https://doi.org/10.1016/j.msea.2020.139841

Full Text Available
New process for the manufacture of hydrogen from methanol. [Cleavage and conversion of MeOH on a Cu catalyst with addition of steam at 280/sup 0/ and 30-50 atm] (in German)

Journal Article Voeste, T - Fette-Seifen-Anstrichm.; (United States)
https://doi.org/10.1002/lipi.19730750602
High-throughput synthesis of Mo-Nb-Ta-W high-entropy alloys via additive manufacturing

Journal Article Moorehead, Michael ; Bertsch, Kaila ; Niezgoda, Michael ; ... - Materials & Design

High-entropy alloys (HEAs) are a class of alloys that can exhibit promising properties including enhanced irradi-ation resistance, high-temperature strength, and corrosion resistance. However, they exist in a relatively unex-plored region of quasi-limitless composition space. Thus, to enable the development of promisingcompositionally complex alloys, such as HEAs, high-throughput methods are needed. Such high-throughput ca-pabilities are developed and presented in this work. In situ alloying through additive manufacturing wasemployed to produce arrays of different HEA compositions. Sample arrays were then characterized by scanningelectron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD), all whileremaining on the build plate. The top surfacemore »« less
Cited by 1
https://doi.org/10.1016/j.matdes.2019.108358
High-throughput additive manufacturing and characterization of refractory high entropy alloys

Journal Article Melia, Michael Anthony ; Whetten, Shaun R ; Puckett, Raymond Vernon ; ... - Applied Materials Today

Refractory High Entropy Alloys (RHEAs) and Refractory Complex Concentrated Alloys (RCCAs) are high-temperature structural alloys ideally suited for use in harsh environments. While these alloys have shown promising structural properties at high temperatures that exceed the practical limits of conventional alloys, such as Ni-based superalloys, exploration of the complex phase-space of these materials remains a significant challenge. We report on a high-throughput alloy processing and characterization methodology, leveraging laser-based metal additive manufacturing (AM) and mechanical testing techniques, to enable rapid exploration of RHEAs/RCCAs. We utilized in situ alloying and compositional grading, unique to AM processing, to rapidly-produce RHEAs/RCCAs using readilymore »« less
https://doi.org/10.1016/j.apmt.2020.100560

Full Text Available
Exploring additive manufacturing as a high-throughput screening tool for multiphase high entropy alloys

Journal Article Pegues, Jonathan W. ; Melia, Michael A. ; Puckett, Raymond ; ... - Additive Manufacturing
https://doi.org/10.1016/j.addma.2020.101598

Similar Records

Title: Design of additively manufactured methanol conversion reactor for high throughput production

Citation Formats

Monolithic Honeycombs in Loop Reactor Configuration for Intensification of Multiphase Processes journal, September 2015

Cu-Decorated ZnO Nanorod Array Integrated Structured Catalysts for Low-Pressure CO 2 Hydrogenation to Methanol journal, December 2017

3D printing in chemical engineering and catalytic technology: structured catalysts, mixers and reactors journal, January 2018

Methanol Production: Cu-Decorated ZnO Nanorod Array Integrated Structured Catalysts for Low-Pressure CO 2 Hydrogenation to Methanol (Adv. Mater. Interfaces 3/2018) journal, February 2018

Development of Two Novel Processes for Hydrogenation of CO2 to Methanol over Cu/ZnO/Al2O3 Catalyst to Improve the Performance of Conventional Dual Type Methanol Synthesis Reactor journal, June 2018

Design and additive manufacture for flow chemistry journal, January 2013

Methanol Synthesis: Optimal Solution for a Better Efficiency of the Process journal, February 2018

Combining additive manufacturing and catalysis: a review journal, January 2017

Simple design of monolith reactor for selective catalytic reduction of nitric oxide for power plant emission control journal, October 1990

Monolithic Honeycombs in Loop Reactor Configuration for Intensification of Multiphase Processes
journal, September 2015

Cu-Decorated ZnO Nanorod Array Integrated Structured Catalysts for Low-Pressure CO 2 Hydrogenation to Methanol
journal, December 2017

3D printing in chemical engineering and catalytic technology: structured catalysts, mixers and reactors
journal, January 2018

Methanol Production: Cu-Decorated ZnO Nanorod Array Integrated Structured Catalysts for Low-Pressure CO 2 Hydrogenation to Methanol (Adv. Mater. Interfaces 3/2018)
journal, February 2018

Development of Two Novel Processes for Hydrogenation of CO2 to Methanol over Cu/ZnO/Al2O3 Catalyst to Improve the Performance of Conventional Dual Type Methanol Synthesis Reactor
journal, June 2018

Design and additive manufacture for flow chemistry
journal, January 2013

Methanol Synthesis: Optimal Solution for a Better Efficiency of the Process
journal, February 2018

Combining additive manufacturing and catalysis: a review
journal, January 2017

Simple design of monolith reactor for selective catalytic reduction of nitric oxide for power plant emission control
journal, October 1990