DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Flexible Thermoelectric Devices of Ultrahigh Power Factor by Scalable Printing and Interface Engineering

Abstract

Abstract Printing is a versatile method to transform semiconducting nanoparticle inks into functional and flexible devices. In particular, thermoelectric nanoparticles are attractive building blocks to fabricate flexible devices for energy harvesting and cooling applications. However, the performance of printed devices are plagued by poor interfacial connections between nanoparticles and resulting low carrier mobility. While many rigid bulk materials have shown a thermoelectric figure of merit ZT greater than unity, it is an exacting challenge to develop flexible materials with ZT near unity. Here, a scalable screen‐printing method to fabricate high‐performance and flexible thermoelectric devices is reported. A tellurium‐based nanosolder approach is employed to bridge the interfaces between the BiSbTe particles during the postprinting sintering process. The printed BiSbTe flexible films demonstrate an ultrahigh room‐temperature power factor of 3 mW m −1 K −2 and ZT about 1, significantly higher than the best reported values for flexible films. A fully printed thermoelectric generator produces a high power density of 18.8 mW cm −2 achievable with a small temperature gradient of 80 °C. This screen‐printing method, which directly transforms thermoelectric nanoparticles into high‐performance and flexible devices, presents a significant leap to make thermoelectrics a commercially viable technology for a broad range ofmore » energy harvesting and cooling applications.« less

Authors:
 [1];  [2];  [2];  [2];  [1];  [3];  [4];  [1]; ORCiD logo [2]
  1. Boise State Univ., ID (United States). Micron School of Materials Science and Engineering
  2. Univ. of Notre Dame, IN (United States). Dept. of Aerospace and Mechanical Engineering
  3. Boise State Univ., ID (United States). Dept. of Electrical and Computer Engineering
  4. Boise State Univ., ID (United States). Dept. of Mechanical and Biomedical Engineering
Publication Date:
Research Org.:
Vanderbilt Univ., Nashville, TN (United States); University of Notre Dame, IN (United States)
Sponsoring Org.:
USDOE Office of Nuclear Energy (NE), Nuclear Energy University Program (NEUP); USDOE
OSTI Identifier:
1801284
Alternate Identifier(s):
OSTI ID: 1592207
Grant/Contract Number:  
NE0008712; NE0008812; DE‐NE0008712; DE‐NE0008812
Resource Type:
Accepted Manuscript
Journal Name:
Advanced Functional Materials
Additional Journal Information:
Journal Volume: 30; Journal Issue: 5; Journal ID: ISSN 1616-301X
Publisher:
Wiley
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; screen printing; nanosolder; interface engineering; flexible thermoelectrics

Citation Formats

Varghese, Tony, Dun, Chaochao, Kempf, Nicholas, Saeidi‐Javash, Mortaza, Karthik, Chinnathambi, Richardson, Joseph, Hollar, Courtney, Estrada, David, and Zhang, Yanliang. Flexible Thermoelectric Devices of Ultrahigh Power Factor by Scalable Printing and Interface Engineering. United States: N. p., 2019. Web. doi:10.1002/adfm.201905796.
Varghese, Tony, Dun, Chaochao, Kempf, Nicholas, Saeidi‐Javash, Mortaza, Karthik, Chinnathambi, Richardson, Joseph, Hollar, Courtney, Estrada, David, & Zhang, Yanliang. Flexible Thermoelectric Devices of Ultrahigh Power Factor by Scalable Printing and Interface Engineering. United States. https://doi.org/10.1002/adfm.201905796
Varghese, Tony, Dun, Chaochao, Kempf, Nicholas, Saeidi‐Javash, Mortaza, Karthik, Chinnathambi, Richardson, Joseph, Hollar, Courtney, Estrada, David, and Zhang, Yanliang. Thu . "Flexible Thermoelectric Devices of Ultrahigh Power Factor by Scalable Printing and Interface Engineering". United States. https://doi.org/10.1002/adfm.201905796. https://www.osti.gov/servlets/purl/1801284.
@article{osti_1801284,
title = {Flexible Thermoelectric Devices of Ultrahigh Power Factor by Scalable Printing and Interface Engineering},
author = {Varghese, Tony and Dun, Chaochao and Kempf, Nicholas and Saeidi‐Javash, Mortaza and Karthik, Chinnathambi and Richardson, Joseph and Hollar, Courtney and Estrada, David and Zhang, Yanliang},
abstractNote = {Abstract Printing is a versatile method to transform semiconducting nanoparticle inks into functional and flexible devices. In particular, thermoelectric nanoparticles are attractive building blocks to fabricate flexible devices for energy harvesting and cooling applications. However, the performance of printed devices are plagued by poor interfacial connections between nanoparticles and resulting low carrier mobility. While many rigid bulk materials have shown a thermoelectric figure of merit ZT greater than unity, it is an exacting challenge to develop flexible materials with ZT near unity. Here, a scalable screen‐printing method to fabricate high‐performance and flexible thermoelectric devices is reported. A tellurium‐based nanosolder approach is employed to bridge the interfaces between the BiSbTe particles during the postprinting sintering process. The printed BiSbTe flexible films demonstrate an ultrahigh room‐temperature power factor of 3 mW m −1 K −2 and ZT about 1, significantly higher than the best reported values for flexible films. A fully printed thermoelectric generator produces a high power density of 18.8 mW cm −2 achievable with a small temperature gradient of 80 °C. This screen‐printing method, which directly transforms thermoelectric nanoparticles into high‐performance and flexible devices, presents a significant leap to make thermoelectrics a commercially viable technology for a broad range of energy harvesting and cooling applications.},
doi = {10.1002/adfm.201905796},
journal = {Advanced Functional Materials},
number = 5,
volume = 30,
place = {United States},
year = {Thu Nov 14 00:00:00 EST 2019},
month = {Thu Nov 14 00:00:00 EST 2019}
}

Journal Article:
Free Publicly Available Full Text
Publisher's Version of Record

Citation Metrics:
Cited by: 79 works
Citation information provided by
Web of Science

Save / Share:

Works referenced in this record:

Transparent flexible thermoelectric material based on non-toxic earth-abundant p-type copper iodide thin film
journal, July 2017

  • Yang, C.; Souchay, D.; Kneiß, M.
  • Nature Communications, Vol. 8, Issue 1
  • DOI: 10.1038/ncomms16076

Engineered doping of organic semiconductors for enhanced thermoelectric efficiency
journal, May 2013

  • Kim, G-H.; Shao, L.; Zhang, K.
  • Nature Materials, Vol. 12, Issue 8
  • DOI: 10.1038/nmat3635

Rationally Designing High-Performance Bulk Thermoelectric Materials
journal, August 2016


A new class of doped nanobulk high-figure-of-merit thermoelectrics by scalable bottom-up assembly
journal, January 2012

  • Mehta, Rutvik J.; Zhang, Yanliang; Karthik, Chinnathambi
  • Nature Materials, Vol. 11, Issue 3
  • DOI: 10.1038/nmat3213

Inkjet Printed Large-Area Flexible Few-Layer Graphene Thermoelectrics
journal, April 2018

  • Juntunen, Taneli; Jussila, Henri; Ruoho, Mikko
  • Advanced Functional Materials, Vol. 28, Issue 22
  • DOI: 10.1002/adfm.201800480

Facile Preparation and Thermoelectric Properties of Bi 2 Te 3 Based Alloy Nanosheet/PEDOT:PSS Composite Films
journal, April 2014

  • Du, Yong; Cai, K. F.; Chen, Song
  • ACS Applied Materials & Interfaces, Vol. 6, Issue 8
  • DOI: 10.1021/am5002772

Nanoporous Ca 3 Co 4 O 9 Thin Films for Transferable Thermoelectrics
journal, April 2018

  • Paul, Biplab; Björk, Emma M.; Kumar, Aparabal
  • ACS Applied Energy Materials, Vol. 1, Issue 5
  • DOI: 10.1021/acsaem.8b00333

Thermoelectric Enhancement of Different Kinds of Metal Chalcogenides
journal, June 2016


Excessively Doped PbTe with Ge-Induced Nanostructures Enables High-Efficiency Thermoelectric Modules
journal, July 2018


High-Performance PbTe Thermoelectric Films by Scalable and Low-Cost Printing
journal, February 2018


Facile Fabrication and Thermoelectric Properties of PbTe-Modified Poly(3,4-ethylenedioxythiophene) Nanotubes
journal, March 2011

  • Wang, Yuanyuan; Cai, Kefeng; Yao, Xi
  • ACS Applied Materials & Interfaces, Vol. 3, Issue 4
  • DOI: 10.1021/am101287w

Large n- and p-type thermoelectric power factors from doped semiconducting single-walled carbon nanotube thin films
journal, January 2017

  • MacLeod, Bradley A.; Stanton, Noah J.; Gould, Isaac E.
  • Energy & Environmental Science, Vol. 10, Issue 10
  • DOI: 10.1039/C7EE01130J

Inorganic Semiconductors for Flexible Electronics
journal, August 2007


Printed electronics: the challenges involved in printing devices, interconnects, and contacts based on inorganic materials
journal, January 2010

  • Perelaer, Jolke; Smith, Patrick J.; Mager, Dario
  • Journal of Materials Chemistry, Vol. 20, Issue 39
  • DOI: 10.1039/c0jm00264j

High-Performance Flexible Thermoelectric Power Generator Using Laser Multiscanning Lift-Off Process
journal, November 2016


Flexible thermoelectric materials and device optimization for wearable energy harvesting
journal, January 2015

  • Bahk, Je-Hyeong; Fang, Haiyu; Yazawa, Kazuaki
  • Journal of Materials Chemistry C, Vol. 3, Issue 40
  • DOI: 10.1039/C5TC01644D

High-performance and flexible thermoelectric films by screen printing solution-processed nanoplate crystals
journal, September 2016

  • Varghese, Tony; Hollar, Courtney; Richardson, Joseph
  • Scientific Reports, Vol. 6, Issue 1
  • DOI: 10.1038/srep33135

Self-Assembled Heterostructures: Selective Growth of Metallic Nanoparticles on V 2 -VI 3 Nanoplates
journal, August 2017


Fabrication of Flexible Thermoelectric Thin Film Devices by Inkjet Printing
journal, January 2014


Soluble Lead and Bismuth Chalcogenidometallates: Versatile Solders for Thermoelectric Materials
journal, July 2017


$ per W metrics for thermoelectric power generation: beyond ZT
journal, January 2013

  • Yee, Shannon K.; LeBlanc, Saniya; Goodson, Kenneth E.
  • Energy Environ. Sci., Vol. 6, Issue 9
  • DOI: 10.1039/C3EE41504J

A Microporous and Naturally Nanostructured Thermoelectric Metal-Organic Framework with Ultralow Thermal Conductivity
journal, September 2017


Flexible n-type thermoelectric materials by organic intercalation of layered transition metal dichalcogenide TiS2
journal, April 2015

  • Wan, Chunlei; Gu, Xiaokun; Dang, Feng
  • Nature Materials, Vol. 14, Issue 6
  • DOI: 10.1038/nmat4251

2D Chalcogenide Nanoplate Assemblies for Thermoelectric Applications
journal, March 2017


Dispenser printed composite thermoelectric thick films for thermoelectric generator applications
journal, February 2011

  • Madan, Deepa; Chen, Alic; Wright, Paul K.
  • Journal of Applied Physics, Vol. 109, Issue 3
  • DOI: 10.1063/1.3544501

A wearable thermoelectric generator fabricated on a glass fabric
journal, January 2014

  • Kim, Sun Jin; We, Ju Hyung; Cho, Byung Jin
  • Energy & Environmental Science, Vol. 7, Issue 6
  • DOI: 10.1039/c4ee00242c

Inkjet Printed Large-Area Flexible Few-Layer Graphene Thermoelectrics
text, January 2018

  • Juntunen, T.; Jussila, H.; Ruoho, M.
  • Apollo - University of Cambridge Repository
  • DOI: 10.17863/cam.24175

High-performance bulk thermoelectrics with all-scale hierarchical architectures
journal, September 2012

  • Biswas, Kanishka; He, Jiaqing; Blum, Ivan D.
  • Nature, Vol. 489, Issue 7416, p. 414-418
  • DOI: 10.1038/nature11439

All-Inorganic Nanocrystals as a Glue for BiSbTe Grains: Design of Interfaces in Mesostructured Thermoelectric Materials
journal, May 2014


Ultrahigh thermoelectric power factor in flexible hybrid inorganic-organic superlattice
journal, October 2017


Recent developments and directions in printed nanomaterials
journal, January 2015

  • Choi, Hyung Woo; Zhou, Tianlei; Singh, Madhusudan
  • Nanoscale, Vol. 7, Issue 8
  • DOI: 10.1039/C4NR03915G

Direct Writing of Patterned, Lead-Free Nanowire Aligned Flexible Piezoelectric Device
journal, May 2016


All-Inorganic Nanocrystals as a Glue for BiSbTe Grains: Design of Interfaces in Mesostructured Thermoelectric Materials
journal, May 2014

  • Son, Jae Sung; Zhang, Hao; Jang, Jaeyoung
  • Angewandte Chemie International Edition, Vol. 53, Issue 29
  • DOI: 10.1002/anie.201402026

Thermoelectric Fabrics: Toward Power Generating Clothing
journal, March 2015

  • Du, Yong; Cai, Kefeng; Chen, Song
  • Scientific Reports, Vol. 5, Issue 1
  • DOI: 10.1038/srep06411

Bulk nanostructured thermoelectric materials: current research and future prospects
journal, January 2009

  • Minnich, A. J.; Dresselhaus, M. S.; Ren, Z. F.
  • Energy & Environmental Science, Vol. 2, Issue 5
  • DOI: 10.1039/b822664b

Ultralow thermal conductivity and high thermoelectric figure of merit in SnSe crystals
journal, April 2014

  • Zhao, Li-Dong; Lo, Shih-Han; Zhang, Yongsheng
  • Nature, Vol. 508, Issue 7496, p. 373-377
  • DOI: 10.1038/nature13184

Chemically exfoliated transition metal dichalcogenide nanosheet-based wearable thermoelectric generators
journal, January 2016

  • Oh, Jin Young; Lee, Ji Hoon; Han, Sun Woong
  • Energy & Environmental Science, Vol. 9, Issue 5
  • DOI: 10.1039/C5EE03813H

Flexible thermoelectric materials and devices
journal, September 2018


High-Thermoelectric Performance of Nanostructured Bismuth Antimony Telluride Bulk Alloys
journal, May 2008


Exceptional thermoelectric properties of flexible organic−inorganic hybrids with monodispersed and periodic nanophase
journal, September 2018


High-Performance Dispenser Printed MA p-Type Bi 0.5 Sb 1.5 Te 3 Flexible Thermoelectric Generators for Powering Wireless Sensor Networks
journal, November 2013

  • Madan, Deepa; Wang, Zuoqian; Chen, Alic
  • ACS Applied Materials & Interfaces, Vol. 5, Issue 22
  • DOI: 10.1021/am403568t

Yap is required for ependymal integrity and is suppressed in LPA-induced hydrocephalus
journal, January 2016

  • Park, Raehee; Moon, Uk Yeol; Park, Jun Young
  • Nature Communications, Vol. 7, Issue 1
  • DOI: 10.1038/ncomms10329

Flexible Nanogenerators for Energy Harvesting and Self-Powered Electronics
journal, January 2016