DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: A coupled thermo‐chemo‐mechanical reduced‐order multiscale model for predicting process‐induced distortions, residual stresses, and strength

Journal Article · · International Journal for Numerical Methods in Engineering
DOI: https://doi.org/10.1002/nme.6274 · OSTI ID:1576856
ORCiD logo [1];  [2]; ORCiD logo [3]
  1. Center for Applied Physics and Technology Peking University Beijing China, Department of Mechanics and Engineering Science Peking University Beijing China, Beijing Innovation Center for Engineering Science and Advanced Technology Peking University Beijing China
  2. General Motors R&,D Technical Center General Motors Company Warren Michigan
  3. Department of Civil Engineering and Engineering Mechanics Columbia University New York New York

Summary We study residual stresses and part distortion induced by a manufacturing process of a polymer matrix composite and its effect on the component strength. Unlike most of the thermo‐chemo‐mechanical models in the literature where governing multiphysics equations are directly formulated on the macroscale, we present a multiscale‐multiphysics approach. To address the enormous computational complexity involved, a reduced‐order homogenization was originally developed for a single physics problem is employed. The proposed reduced‐order two‐scale thermo‐chemo‐mechanical model has been validated for predicting part distortion beam strength in three‐point bending test. It is shown that while macroscopic stresses are relatively low, and therefore often ignored in practice, stresses at the scale of microconstituents are significant and may have an effect on the overall composite component strength.

Sponsoring Organization:
USDOE
Grant/Contract Number:
EE0006826
OSTI ID:
1576856
Journal Information:
International Journal for Numerical Methods in Engineering, Journal Name: International Journal for Numerical Methods in Engineering Journal Issue: 7 Vol. 121; ISSN 0029-5981
Publisher:
Wiley Blackwell (John Wiley & Sons)Copyright Statement
Country of Publication:
United Kingdom
Language:
English

References (21)

A regularization framework for damage-plasticity models via gradient enhancement of the free energy journal November 2009
Hierarchical model reduction at multiple scales journal July 2009
Computational coupling of moisture diffusion and mechanical deformation in polymer matrix composites: A MULTISCALE-MULTIPHYSICS MODEL FOR POLYMER MATRIX COMPOSITES journal April 2014
A regularized phenomenological multiscale damage model: A REGULARIZED PHENOMENOLOGICAL MULTISCALE DAMAGE MODEL journal June 2014
Computational developments for simulation based design: Multi-scale physics and flow/thermal/cure/stress modeling, analysis, and validation for advanced manufacturing of composites with complex microstructures journal March 2003
A PCE-based multiscale framework for the characterization of uncertainties in complex systems journal November 2017
A review on process-induced distortions of carbon fiber reinforced thermosets for large-scale production journal October 2017
A Review on the Mechanical Modeling of Composite Manufacturing Processes journal January 2016
An efficient reduced simulation of residual stresses in composite forming processes journal January 2010
Three-dimensional finite element simulation of curing of polymer composites journal May 2004
A numerical approach to the modeling of polymer curing in fibre-reinforced composites journal May 1999
Eigendeformation-based reduced order homogenization for failure analysis of heterogeneous materials journal January 2007
Cure-induced residual strain build-up in a thermoset resin journal April 2006
Mechanisms generating residual stresses and distortion during manufacture of polymer–matrix composite structures journal April 2006
Nonlinear multiphysics finite element code architecture in object oriented Fortran environment journal July 2015
Computational modeling of titanium structures subjected to thermo-chemo-mechanical environment journal December 2010
Modeling and Simulation of Multiphysics Systems journal January 2005
Dimensional Accuracy of Thermoset Composites: Simulation of Process-Induced Residual Stresses journal December 2001
Thermomechanical Properties during Cure of Glass-Polyester RTM Composites: Elastic and Viscoelastic Modeling journal May 2005
Multiphysics simulations: Challenges and opportunities journal February 2013
Reduced-Order Multiscale-Multiphysics Model for Heterogeneous Materials journal January 2014