DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Impact of Microporous Layer Roughness on Gas-Diffusion-Electrode-Based Polymer Electrolyte Membrane Fuel Cell Performance

Journal Article · · ACS Applied Energy Materials

This study explores the role of the gas diffusion media microporous layer (MPL) surface structure on the electrochemical properties of gas-diffusion-electrode (GDE)-based membrane electrode assemblies (MEAs). It has been shown that a thin ionomer layer on top of the GDE and hot pressing is needed to create good contact between the catalyst layer and the membrane. In this study, gas diffusion media with different MPL surface roughness were applied to fabricate GDE-based MEAs to understand how MPL roughness impacts the amount of ionomer overlayer required for maximum performance. Electron microscopy was employed to investigate MPL/catalyst layer and catalyst layer/membrane interfaces. In-situ performance testing was used to assess the impact of MPL roughness and ionomer overlayer on catalyst utilization and air polarization performance. We find that a smoother MPL surface required a thinner ionomer overlayer than gas diffusion media (GDM) with a rougher MPL surface to achieve a performance comparable to direct-coated catalyst-coated-membrane MEAs.

Research Organization:
National Renewable Energy Laboratory (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE)
Grant/Contract Number:
AC36-08GO28308
OSTI ID:
1576483
Report Number(s):
NREL/JA-5900-74700
Journal Information:
ACS Applied Energy Materials, Journal Name: ACS Applied Energy Materials Journal Issue: 11 Vol. 2; ISSN 2574-0962
Publisher:
American Chemical Society (ACS)Copyright Statement
Country of Publication:
United States
Language:
English