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Title: Rapid, large-volume, thermally controlled 3D printing using a mobile liquid interface

Abstract

In this paper, we report a stereolithographic three-dimensional printing approach for polymeric components that uses a mobile liquid interface (a fluorinated oil) to reduce the adhesive forces between the interface and the printed object, thereby allowing for a continuous and rapid print process, regardless of polymeric precursor. The bed area is not size-restricted by thermal limitations because the flowing oil enables direct cooling across the entire print area. Continuous vertical print rates exceeding 430 millimeters per hour with a volumetric throughput of 100 liters per hour have been demonstrated, and proof-of-concept structures made from hard plastics, ceramic precursors, and elastomers have been printed.

Authors:
ORCiD logo [1]; ORCiD logo [2]; ORCiD logo [3]
  1. Department of Chemistry, Northwestern University, Evanston, IL 60208, USA., International Institute for Nanotechnology, Northwestern University, Evanston, IL 60208, USA.
  2. International Institute for Nanotechnology, Northwestern University, Evanston, IL 60208, USA., Department of Chemical and Biological Engineering, Northwestern University, Evanston, IL 60208, USA.
  3. Department of Chemistry, Northwestern University, Evanston, IL 60208, USA., International Institute for Nanotechnology, Northwestern University, Evanston, IL 60208, USA., Department of Chemical and Biological Engineering, Northwestern University, Evanston, IL 60208, USA.
Publication Date:
Research Org.:
Energy Frontier Research Centers (EFRC) (United States). Center for Bio-Inspired Energy Science (CBES); Northwestern Univ., Evanston, IL (United States)
Sponsoring Org.:
USDOE Office of Science (SC), Basic Energy Sciences (BES); US Air Force Office of Scientific Research (AFOSR); Sherman Fairchild Foundation Inc.; National Cancer Institute (NCI)
OSTI Identifier:
1570801
Alternate Identifier(s):
OSTI ID: 1767769
Grant/Contract Number:  
SC0000989; FA9550-16-1-0150; NCI CCSG P30 CA060553
Resource Type:
Published Article
Journal Name:
Science
Additional Journal Information:
Journal Name: Science Journal Volume: 366 Journal Issue: 6463; Journal ID: ISSN 0036-8075
Publisher:
AAAS
Country of Publication:
United States
Language:
English
Subject:
37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CHEMISTRY; catalysis (homogeneous); solar (photovoltaic); bio-inspired; charge transport; mesostructured materials; materials and chemistry by design; synthesis (novel materials); synthesis (self-assembly)

Citation Formats

Walker, David A., Hedrick, James L., and Mirkin, Chad A. Rapid, large-volume, thermally controlled 3D printing using a mobile liquid interface. United States: N. p., 2019. Web. doi:10.1126/science.aax1562.
Walker, David A., Hedrick, James L., & Mirkin, Chad A. Rapid, large-volume, thermally controlled 3D printing using a mobile liquid interface. United States. https://doi.org/10.1126/science.aax1562
Walker, David A., Hedrick, James L., and Mirkin, Chad A. Fri . "Rapid, large-volume, thermally controlled 3D printing using a mobile liquid interface". United States. https://doi.org/10.1126/science.aax1562.
@article{osti_1570801,
title = {Rapid, large-volume, thermally controlled 3D printing using a mobile liquid interface},
author = {Walker, David A. and Hedrick, James L. and Mirkin, Chad A.},
abstractNote = {In this paper, we report a stereolithographic three-dimensional printing approach for polymeric components that uses a mobile liquid interface (a fluorinated oil) to reduce the adhesive forces between the interface and the printed object, thereby allowing for a continuous and rapid print process, regardless of polymeric precursor. The bed area is not size-restricted by thermal limitations because the flowing oil enables direct cooling across the entire print area. Continuous vertical print rates exceeding 430 millimeters per hour with a volumetric throughput of 100 liters per hour have been demonstrated, and proof-of-concept structures made from hard plastics, ceramic precursors, and elastomers have been printed.},
doi = {10.1126/science.aax1562},
journal = {Science},
number = 6463,
volume = 366,
place = {United States},
year = {Fri Oct 18 00:00:00 EDT 2019},
month = {Fri Oct 18 00:00:00 EDT 2019}
}

Journal Article:
Free Publicly Available Full Text
Publisher's Version of Record
https://doi.org/10.1126/science.aax1562

Citation Metrics:
Cited by: 228 works
Citation information provided by
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