DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Building Random Alloy Surfaces from Intermetallic Seeds: A General Route to Strain-Engineered Electrocatalysts with High Durability

Journal Article · · ACS Applied Nano Materials

Pt-based catalysts are common in fuel cells but suffer from high cost and poor durability. To overcome these limitations, earth-abundant metals are often incorporated with Pt in core@shell architectures or through alloy formation. In this work, the concepts of a core@shell architecture, alloyed surfaces, and high-durability intermetallics are integrated into one nanostructure platform using seed-mediated co-reduction (SMCR). Specifically, random alloy PtM (where M = Ni, Co, Cu, or Fe) shells are deposited on intermetallic PdCu B2 seeds. Control of shell thickness and Pt:M ratios is also demonstrated, providing a general route to strain-engineered alloyed surfaces. The performance of these nanocatalysts was evaluated for the oxygen reduction reaction (ORR) as a function of shell thickness and shell composition, where PtCu and PtNi shells showed a 230% and 270% activity increase, respectively, compared to the Pt reference. This evaluation is coupled with Tafel plot analysis which shows significant changes in the Tafel slopes, which indicate a shift in the rate-limiting step when a core@shell architecture is incorporated. Significantly, this work demonstrates the versatility of SMCR as a facile way to integrate a core@shell architecture, alloyed surfaces, and high-durability intermetallics within one platform.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States). Center for Nanophase Materials Sciences (CNMS); Indiana Univ., Bloomington, IN (United States)
Sponsoring Organization:
USDOE Office of Science (SC), Basic Energy Sciences (BES); National Science Foundation (NSF)
Grant/Contract Number:
AC05-00OR22725; SC0018961
OSTI ID:
1564157
Alternate ID(s):
OSTI ID: 1659487
Journal Information:
ACS Applied Nano Materials, Vol. 2, Issue 7; ISSN 2574-0970
Publisher:
American Chemical Society (ACS)Copyright Statement
Country of Publication:
United States
Language:
English

References (43)

Alloys of platinum and early transition metals as oxygen reduction electrocatalysts journal September 2009
Origin of the Overpotential for Oxygen Reduction at a Fuel-Cell Cathode journal November 2004
Atomic Layer-by-Layer Deposition of Platinum on Palladium Octahedra for Enhanced Catalysts toward the Oxygen Reduction Reaction journal February 2015
Designed Synthesis of Well-Defined Pd@Pt Core-Shell Nanoparticles with Controlled Shell Thickness as Efficient Oxygen Reduction Electrocatalysts journal April 2013
Tuning Surface Structure and Strain in Pd-Pt Core-Shell Nanocrystals for Enhanced Electrocatalytic Oxygen Reduction journal November 2016
A General Method for Multimetallic Platinum Alloy Nanowires as Highly Active and Stable Oxygen Reduction Catalysts journal October 2015
Beyond Strain and Ligand Effects: Microstrain-Induced Enhancement of the Oxygen Reduction Reaction Kinetics on Various PtNi/C Nanostructures journal December 2016
Nanoengineered PtCo and PtNi Catalysts for Oxygen Reduction Reaction: An Assessment of the Structural and Electrocatalytic Properties journal December 2010
PtPb/PtNi Intermetallic Core/Atomic Layer Shell Octahedra for Efficient Oxygen Reduction Electrocatalysis journal July 2017
Trends in electrocatalysis on extended and nanoscale Pt-bimetallic alloy surfaces journal February 2007
Lattice-strain control of the activity in dealloyed core–shell fuel cell catalysts journal April 2010
Synthesis of Pt–Ni Octahedra in Continuous-Flow Droplet Reactors for the Scalable Production of Highly Active Catalysts toward Oxygen Reduction journal May 2016
Synthesis and Characterization of 9 nm Pt–Ni Octahedra with a Record High Activity of 3.3 A/mg Pt for the Oxygen Reduction Reaction journal June 2013
Structurally ordered intermetallic platinum–cobalt core–shell nanoparticles with enhanced activity and stability as oxygen reduction electrocatalysts journal October 2012
Ordered intermetallic PtFe@Pt core–shell nanoparticles supported on carbon nanotubes with superior activity and durability as oxygen reduction reaction electrocatalysts journal January 2015
Noble metal alloy complex nanostructures: controllable synthesis and their electrochemical property journal January 2015
Achieving Highly Durable Random Alloy Nanocatalysts through Intermetallic Cores journal March 2019
Seeding a New Kind of Garden: Synthesis of Architecturally Defined Multimetallic Nanostructures by Seed-Mediated Co-Reduction journal September 2015
Facet-Dependent Deposition of Highly Strained Alloyed Shells on Intermetallic Nanoparticles for Enhanced Electrocatalysis journal August 2017
Solution-Based Evolution and Enhanced Methanol Oxidation Activity of Monodisperse Platinum-Copper Nanocubes journal May 2009
Monodisperse MPt (M = Fe, Co, Ni, Cu, Zn) Nanoparticles Prepared from a Facile Oleylamine Reduction of Metal Salts journal April 2014
Designing Efficient Catalysts through Bimetallic Architecture: Rh@Pt Nanocubes as a Case Study journal August 2017
A balancing act: manipulating reactivity of shape-controlled metal nanocatalysts through bimetallic architecture journal January 2016
Key parameters governing metallic nanoparticle electrocatalysis journal January 2015
Composition-Dependent Electrocatalytic Activity of Pt-Cu Nanocube Catalysts for Formic Acid Oxidation journal February 2010
Oxygen Reduction Reaction Activity for Strain-Controlled Pt-Based Model Alloy Catalysts: Surface Strains and Direct Electronic Effects Induced by Alloying Elements journal July 2016
Multimetallic AuPd@Pd@Pt core-interlayer-shell icosahedral electrocatalysts for highly efficient oxygen reduction reaction journal April 2018
Pd skin on AuCu intermetallic nanoparticles: A highly active electrocatalyst for oxygen reduction reaction in alkaline media journal November 2016
Compositional segregation in shaped Pt alloy nanoparticles and their structural behaviour during electrocatalysis journal June 2013
Understanding the electrocatalysis of oxygen reduction on platinum and its alloys journal January 2012
Combinatorial Density Functional Theory-Based Screening of Surface Alloys for the Oxygen Reduction Reaction journal March 2009
Alloy catalysts designed from first principles journal October 2004
Unique Electrochemical Adsorption Properties of Pt-Skin Surfaces journal February 2012
Communications: Exceptions to the d-band model of chemisorption on metal surfaces: The dominant role of repulsion between adsorbate states and metal d-states journal June 2010
Structure sensitivity in adsorption: CO interaction with stepped and reconstructed Pt surfaces journal January 1997
Trends in CO Oxidation Rates for Metal Nanoparticles and Close-Packed, Stepped, and Kinked Surfaces journal May 2009
Building up strain in colloidal metal nanoparticle catalysts journal January 2015
Size-Dependent Disorder–Order Transformation in the Synthesis of Monodisperse Intermetallic PdCu Nanocatalysts journal May 2016
Stability of Dealloyed Porous Pt/Ni Nanoparticles journal July 2015
Supported sub-5nm Pt–Fe intermetallic compounds for electrocatalytic application journal January 2012
Electrocatalytic activity of alkyne-functionalized AgAu alloy nanoparticles for oxygen reduction in alkaline media journal January 2015
Insight on Tafel slopes from a microkinetic analysis of aqueous electrocatalysis for energy conversion journal September 2015
Nonprecious Intermetallic Al 7 Cu 4 Ni Nanocrystals Seamlessly Integrated in Freestanding Bimodal Nanoporous Copper for Efficient Hydrogen Evolution Catalysis journal January 2018

Cited By (1)

Intermetallic Pd 3 Pb nanocubes with high selectivity for the 4-electron oxygen reduction reaction pathway journal January 2020

Figures / Tables (6)