3D Morphological Analysis and Synthesis of Industrial Materials Surfaces

Glazoff, Michael V.

doi:10.1007/s40192-019-00142-7

Title: 3D Morphological Analysis and Synthesis of Industrial Materials Surfaces

Journal Article · 18 June 2019 · Integrating Materials and Manufacturing Innovation

DOI: https://doi.org/10.1007/s40192-019-00142-7 · OSTI ID:1559893

^[1]

Idaho National Lab. (INL), Idaho Falls, ID (United States)

We present the original results pertaining to understanding topographical features on real industrial alloy surfaces. Quite often, such materials are subjected to different thermomechanical treatments with the goal of improving their yield strength, ductility, corrosion resistance, and other properties. Operations of casting, rolling, extruding, and stretching metal invariably leave their distinct “signatures” on the processed materials’ surfaces. It is highly desirable to be able to perform their characterization not in terms of the numerous surface roughness and/or waviness parameters, but rather in terms of the distinctive contributions of such operations. Indeed, if such a quantitative characterization were possible, it would be much easier to introduce corrective actions into the appropriate chain of production operations. We provide such possibility with the “morphological analysis and synthesis” techniques described in the paper. The results can be quantified either using surface topography measurements or studying light scattering from such surfaces. This last capability also gives a quick check of the “morphological similarity” of the “real” and modeled surfaces (images), which is important, e.g., in phase-field simulations. All calculations were performed using the MorphoHawk© software developed by the author and colleagues.

View Accepted Manuscript (DOE)

Cite

Export

Save

Research Organization:: Idaho National Laboratory (INL), Idaho Falls, ID (United States)

Sponsoring Organization:: USDOE Office of Nuclear Energy (NE)

Grant/Contract Number:: AC07-05ID14517

OSTI ID:: 1559893

Report Number(s):: INL/JOU-18-52182-Rev000; TRN: US2000423

Journal Information:: Integrating Materials and Manufacturing Innovation, Vol. none, Issue none; ISSN 2193-9764

Publisher:: SpringerCopyright Statement

Country of Publication:: United States

Language:: English

References (29)

Phase-field simulation of microstructure formation in technical castings – A self-consistent homoenthalpic approach to the micro–macro problem Böttger, B.; Eiken, J.; Apel, M. Journal of Computational Physics, Vol. 228, Issue 18 https://doi.org/10.1016/j.jcp.2009.06.028	journal	October 2009
Virtual aluminum castings: An industrial application of ICME Allison, John; Li, Mei; Wolverton, C. JOM, Vol. 58, Issue 11 https://doi.org/10.1007/s11837-006-0224-4	journal	November 2006
Using JMatPro to model materials properties and behavior Saunders, N.; Guo, U. K. Z.; Li, X. JOM, Vol. 55, Issue 12 https://doi.org/10.1007/s11837-003-0013-2	journal	December 2003
Calculating phase diagrams using PANDAT and panengine Chen, S. -L.; Zhang, F.; Xie, F. -Y. JOM, Vol. 55, Issue 12 https://doi.org/10.1007/s11837-003-0010-5	journal	December 2003
Interplay between plastic deformations and optical properties of metal surfaces: A multiscale study Glazoff, Michael V.; Rashkeev, Sergey N.; Pyt’ev, Yuri P. Applied Physics Letters, Vol. 95, Issue 8 https://doi.org/10.1063/1.3213391	journal	August 2009
Grain-scale micromechanics of polycrystal surfaces during plastic straining Raabe, Dierk; Sachtleber, Michael; Weiland, Hasso Acta Materialia, Vol. 51, Issue 6 https://doi.org/10.1016/S1359-6454(02)00557-8	journal	April 2003
Large volume serial section tomography by Xe Plasma FIB dual beam microscopy Burnett, T. L.; Kelley, R.; Winiarski, B. Ultramicroscopy, Vol. 161 https://doi.org/10.1016/j.ultramic.2015.11.001	journal	February 2016
An 8×8 row-column summing readout electronics for preclinical positron emission tomography scanners Shih, Y. C.; Sun, F. W.; MacDonald, L. R. 2009 IEEE Nuclear Science Symposium and Medical Imaging Conference (NSS/MIC 2009), 2009 IEEE Nuclear Science Symposium Conference Record (NSS/MIC) https://doi.org/10.1109/NSSMIC.2009.5402200	conference	October 2009
Phase-Field Models for Microstructure Evolution Chen, Long-Qing Annual Review of Materials Research, Vol. 32, Issue 1 https://doi.org/10.1146/annurev.matsci.32.112001.132041	journal	August 2002
Big–deep–smart data in imaging for guiding materials design Kalinin, Sergei V.; Sumpter, Bobby G.; Archibald, Richard K. Nature Materials, Vol. 14, Issue 10 https://doi.org/10.1038/nmat4395	journal	September 2015
Invited review: Modelling of thermodynamics and diffusion in multicomponent systems Kattner, U. R.; Campbell, C. E. Materials Science and Technology, Vol. 25, Issue 4 https://doi.org/10.1179/174328408X372001	journal	April 2009
Precipitation Model Validation in 3rd Generation Aeroturbine Disc Alloys Olson, G. B.; Jou, H. J.; Jung, J. Superalloys 2008 (Eleventh International Symposium) https://doi.org/10.7449/2008/Superalloys_2008_923_932	conference	January 2008
Harmonic Analysis of Perfusion Pumps Dougherty, F. Carroll; Donovan,, F. M.; Townsley, Mary I. Journal of Biomechanical Engineering, Vol. 125, Issue 6 https://doi.org/10.1115/1.1632524	journal	December 2003
Mechanistic Study of the CH ₃ O ₂ ^• + HO ₂ ^• → CH ₃ O ₂ H + O ₂ Reaction in the Gas Phase. Computational Evidence for the Formation of a Hydrogen-Bonded Diradical Complex Anglada, Josep M.; Olivella, Santiago; Solé, Albert The Journal of Physical Chemistry A, Vol. 110, Issue 18 https://doi.org/10.1021/jp060798u	journal	May 2006
Light scattering from rough surfaces with superimposed periodic structures Glazov, M. V.; Rashkeev, S. N. Applied Physics B: Lasers and Optics, Vol. 66, Issue 2 https://doi.org/10.1007/s003400050379	journal	February 1998
File and data repositories for Next Generation CALPHAD Campbell, C. E.; Kattner, U. R.; Liu, Z. -K. Scripta Materialia, Vol. 70 https://doi.org/10.1016/j.scriptamat.2013.06.013	journal	January 2014
Zur Dringlichkeit und Methodik der Schulaudiometrie Beckmann, G. Archiv für Ohren- Nasen- und Kehlkopfheilkunde, Vol. 182, Issue 2 https://doi.org/10.1007/BF02105996	journal	December 1963
Exploration of data science techniques to predict fatigue strength of steel from composition and processing parameters Agrawal, Ankit; Deshpande, Parijat D.; Cecen, Ahmet Integrating Materials and Manufacturing Innovation, Vol. 3, Issue 1 https://doi.org/10.1186/2193-9772-3-8	journal	April 2014
FactSage thermochemical software and databases Bale, C. W.; Chartrand, P.; Degterov, S. A. Calphad, Vol. 26, Issue 2 https://doi.org/10.1016/S0364-5916(02)00035-4	journal	June 2002
Designing a New Material World Olson, G. B. Science, Vol. 288, Issue 5468 https://doi.org/10.1126/science.288.5468.993	journal	May 2000
An object-oriented finite element framework for multiphysics phase field simulations Tonks, Michael R.; Gaston, Derek; Millett, Paul C. Computational Materials Science, Vol. 51, Issue 1 https://doi.org/10.1016/j.commatsci.2011.07.028	journal	January 2012
Computational Design of Hierarchically Structured Materials Olson, G. B. Science, Vol. 277, Issue 5330 https://doi.org/10.1126/science.277.5330.1237	journal	August 1997
Simulation of solidification Rappaz, Michel; Rettenmayr, Markus Current Opinion in Solid State and Materials Science, Vol. 3, Issue 3 https://doi.org/10.1016/S1359-0286(98)80103-4	journal	June 1998
Surface roughening and color changes of coated aluminum sheets during plastic straining Sachtleber, M.; Raabe, D.; Weiland, H. Journal of Materials Processing Technology, Vol. 148, Issue 1 https://doi.org/10.1016/j.jmatprotec.2004.01.041	journal	May 2004
NIH Image to ImageJ: 25 years of image analysis Schneider, Caroline A.; Rasband, Wayne S.; Eliceiri, Kevin W. Nature Methods, Vol. 9, Issue 7 https://doi.org/10.1038/nmeth.2089	journal	June 2012
Application of morphological synthesis for understanding electrode microstructure evolution as a function of applied charge/discharge cycles Glazoff, Michael V.; Dufek, Eric J.; Shalashnikov, Egor V. Applied Physics A, Vol. 122, Issue 10 https://doi.org/10.1007/s00339-016-0401-4	journal	September 2016
MTDATA - thermodynamic and phase equilibrium software from the national physical laboratory Davies, Rh; Dinsdale, At; Gisby, Ja Calphad, Vol. 26, Issue 2 https://doi.org/10.1016/S0364-5916(02)00036-6	journal	June 2002
The parameter rash — is there a cure? Whitehouse, D. J. Wear, Vol. 83, Issue 1 https://doi.org/10.1016/0043-1648(82)90341-6	journal	December 1982
Thermo-Calc & DICTRA, computational tools for materials science Andersson, J-O; Helander, Thomas; Höglund, Lars Calphad, Vol. 26, Issue 2 https://doi.org/10.1016/S0364-5916(02)00037-8	journal	June 2002