DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Comparison of experimental and simulated critical heat flux tests with various cladding alloys: Sensitivity of iron-chromium-aluminum (FeCrAl) to heat transfer coefficients and material properties

Abstract

In this paper we analyze the differences between previous transient critical heat flux (CHF) experiments using iron-chromium-aluminum (FeCrAl), Inconel 600, and stainless steel 316 (SS316) alloy test sections and best-estimate modeling results from widely-used nuclear engineering systems and subchannel analysis tools. FeCrAl is an Accident Tolerant Fuel (ATF) candidate cladding material. The thermal hydraulic performance and safety characteristics of FeCrAl are being evaluated to determine viability as a cladding material in Light Water Reactors (LWRs). In this study, the results of the CHF experiments conducted at atmospheric pressure and fixed inlet coolant temperature and mass flux are compared to models built in the fifth version of the Reactor Excursion and Leak Analysis Program (RELAP5-3D) and CTF, the modernized version of COBRA-TF developed by the Consortium for Advanced Simulation of LWRs (CASL). Results from RELAP5-3D and CTF showed differences from the experiments and from each other in predicting CHF. In the Inconel 600 case, both computational tools overpredicted CHF, which led to an underprediction in the tube outer surface temperature. In the SS316 and FeCrAl cases, CHF was underpredicted by the codes, leading to an overprediction of the tube outer surface temperature. To understand the discrepancies in CHF and post-CHF predictions,more » studies were performed using RELAP5-3D and RAVEN to determine the sensitivity of CHF and peak test section temperature, an analog to peak cladding temperature (PCT), to heat transfer coefficients, a CHF multiplier, and uncertainties in the thermal conductivity and volumetric heat capacity. We found that CHF depends most strongly on the CHF multiplier and thermophysical properties. A combination of these factors that produced the best match to the experiment based on CHF, PCT, and the total energy deposited into the tube was determined. The best match parameters were able to provide best-estimate predictions of the CHF and integral heat flux, but were still conservative when predicting the PCT. The best match set of parameters developed in this paper are intended only as a demonstration of an approach that could be applied in the future with a larger set of experiments to produce more accurate models of CHF and post-CHF behavior.« less

Authors:
 [1];  [2];  [2];  [3]
  1. Univ. of Tennessee, Knoxville, TN (United States); Pennsylvania State Univ., University Park, PA (United States)
  2. Univ. of New Mexico, Albuquerque, NM (United States)
  3. Univ. of Tennessee, Knoxville, TN (United States)
Publication Date:
Research Org.:
Univ. of New Mexico, Albuquerque, NM (United States)
Sponsoring Org.:
USDOE Office of Nuclear Energy (NE)
OSTI Identifier:
1848158
Alternate Identifier(s):
OSTI ID: 1558678
Grant/Contract Number:  
NE0008687
Resource Type:
Accepted Manuscript
Journal Name:
Nuclear Engineering and Design
Additional Journal Information:
Journal Volume: 353; Journal Issue: C; Journal ID: ISSN 0029-5493
Publisher:
Elsevier
Country of Publication:
United States
Language:
English
Subject:
73 NUCLEAR PHYSICS AND RADIATION PHYSICS; Nuclear Science & Technology; Accident tolerant cladding; Critical heat flux (CHF); Wettability; Reactivity initiated accidents (RIA); Uncertainty quantification (UQ)

Citation Formats

Gorton, Jacob P., Lee, Soon K., Lee, Youho, and Brown, Nicholas R. Comparison of experimental and simulated critical heat flux tests with various cladding alloys: Sensitivity of iron-chromium-aluminum (FeCrAl) to heat transfer coefficients and material properties. United States: N. p., 2019. Web. doi:10.1016/j.nucengdes.2019.110295.
Gorton, Jacob P., Lee, Soon K., Lee, Youho, & Brown, Nicholas R. Comparison of experimental and simulated critical heat flux tests with various cladding alloys: Sensitivity of iron-chromium-aluminum (FeCrAl) to heat transfer coefficients and material properties. United States. https://doi.org/10.1016/j.nucengdes.2019.110295
Gorton, Jacob P., Lee, Soon K., Lee, Youho, and Brown, Nicholas R. Fri . "Comparison of experimental and simulated critical heat flux tests with various cladding alloys: Sensitivity of iron-chromium-aluminum (FeCrAl) to heat transfer coefficients and material properties". United States. https://doi.org/10.1016/j.nucengdes.2019.110295. https://www.osti.gov/servlets/purl/1848158.
@article{osti_1848158,
title = {Comparison of experimental and simulated critical heat flux tests with various cladding alloys: Sensitivity of iron-chromium-aluminum (FeCrAl) to heat transfer coefficients and material properties},
author = {Gorton, Jacob P. and Lee, Soon K. and Lee, Youho and Brown, Nicholas R.},
abstractNote = {In this paper we analyze the differences between previous transient critical heat flux (CHF) experiments using iron-chromium-aluminum (FeCrAl), Inconel 600, and stainless steel 316 (SS316) alloy test sections and best-estimate modeling results from widely-used nuclear engineering systems and subchannel analysis tools. FeCrAl is an Accident Tolerant Fuel (ATF) candidate cladding material. The thermal hydraulic performance and safety characteristics of FeCrAl are being evaluated to determine viability as a cladding material in Light Water Reactors (LWRs). In this study, the results of the CHF experiments conducted at atmospheric pressure and fixed inlet coolant temperature and mass flux are compared to models built in the fifth version of the Reactor Excursion and Leak Analysis Program (RELAP5-3D) and CTF, the modernized version of COBRA-TF developed by the Consortium for Advanced Simulation of LWRs (CASL). Results from RELAP5-3D and CTF showed differences from the experiments and from each other in predicting CHF. In the Inconel 600 case, both computational tools overpredicted CHF, which led to an underprediction in the tube outer surface temperature. In the SS316 and FeCrAl cases, CHF was underpredicted by the codes, leading to an overprediction of the tube outer surface temperature. To understand the discrepancies in CHF and post-CHF predictions, studies were performed using RELAP5-3D and RAVEN to determine the sensitivity of CHF and peak test section temperature, an analog to peak cladding temperature (PCT), to heat transfer coefficients, a CHF multiplier, and uncertainties in the thermal conductivity and volumetric heat capacity. We found that CHF depends most strongly on the CHF multiplier and thermophysical properties. A combination of these factors that produced the best match to the experiment based on CHF, PCT, and the total energy deposited into the tube was determined. The best match parameters were able to provide best-estimate predictions of the CHF and integral heat flux, but were still conservative when predicting the PCT. The best match set of parameters developed in this paper are intended only as a demonstration of an approach that could be applied in the future with a larger set of experiments to produce more accurate models of CHF and post-CHF behavior.},
doi = {10.1016/j.nucengdes.2019.110295},
journal = {Nuclear Engineering and Design},
number = C,
volume = 353,
place = {United States},
year = {Fri Aug 23 00:00:00 EDT 2019},
month = {Fri Aug 23 00:00:00 EDT 2019}
}

Journal Article:

Citation Metrics:
Cited by: 8 works
Citation information provided by
Web of Science

Save / Share:

Works referenced in this record:

Surface wettability and pool boiling Critical Heat Flux of Accident Tolerant Fuel cladding-FeCrAl alloys
journal, November 2018


Optimization and parallelization of the thermal–hydraulic subchannel code CTF for high-fidelity multi-physics applications
journal, October 2015


Overview of hybrid subspace methods for uncertainty quantification, sensitivity analysis
journal, February 2013


Comparison of steady and transient flow boiling critical heat flux for FeCrAl accident tolerant fuel cladding alloy, Zircaloy, and Inconel
journal, April 2019


The potential impact of enhanced accident tolerant cladding materials on reactivity initiated accidents in light water reactors
journal, January 2017


Model-based experimental analysis of pool boiling heat transfer with controlled wall temperature transients
journal, June 2001


Solid-liquid phase equilibria of Fe-Cr-Al alloys and spinels
journal, August 2017


Heat transfer characteristics and mechanisms along entire boiling curves under steady-state and transient conditions
journal, April 2004


The issue of stress state during mechanical tests to assess cladding performance during a reactivity-initiated accident (RIA)
journal, May 2011


Screening of advanced cladding materials and UN–U3Si5 fuel
journal, July 2015


Uncertainty and sensitivity analysis of fission gas behavior in engineering-scale fuel modeling
journal, January 2015


Modelling of Clad-to-Coolant Heat Transfer for RIA Applications
journal, February 2007


On the existence of two ‘transition’ boiling curves
journal, June 1982


Neutronic analysis of candidate accident-tolerant cladding concepts in pressurized water reactors
journal, January 2015


The 2006 CHF look-up table
journal, September 2007


Neutronics and fuel performance evaluation of accident tolerant FeCrAl cladding under normal operation conditions
journal, November 2015


Development and property evaluation of nuclear grade wrought FeCrAl fuel cladding for light water reactors
journal, December 2015


PSI Methodologies for Nuclear Data Uncertainty Propagation with CASMO-5M and MCNPX: Results for OECD/NEA UAM Benchmark Phase I
journal, January 2013

  • Wieselquist, W.; Zhu, T.; Vasiliev, A.
  • Science and Technology of Nuclear Installations, Vol. 2013
  • DOI: 10.1155/2013/549793