Manufacturing Oxide Dispersion-Strengthened (ODS) Steel Fuel Cladding Tubes Using the Cold Spray Process
Abstract
The cold spray materials deposition process has been explored for manufacturing oxide dispersion-strengthened (ODS) steel fuel cladding tubes. Gas-atomized 14YWT ODS steel powder was used as the feedstock material. A parametric investigation of the cold spray process involving substrate materials of various hardnesses, gas preheat temperatures, and carrier gas compositions was performed to gain the highest quality deposit. The high-velocity impact of the powder on the substrate led to dissolution of discrete oxide nanoparticles, which subsequently reprecipitated during postdeposition annealing at high temperatures. The tubes were manufactured by deposition on an Al-alloy mandrel substrate and subsequent chemical dissolution of the substrate. A 204-mm-long and 1-mm-thick ODS steel cladding tube was successfully manufactured. The grain growth and distribution of oxide nanoparticles in ferritic steel matrix were identified at elevated temperatures. In general, the cold spray process holds considerable promise for rapid, cost-effective manufacturing of ODS steel cladding tubes.
- Authors:
-
[1];
[3];
- Univ. of Wisconsin, Madison, WI (United States)
- Univ. of California, Berkeley, CA (United States)
- Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
- Los Alamos National Lab. (LANL), Los Alamos, NM (United States)
- Publication Date:
- Research Org.:
- Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
- Sponsoring Org.:
- USDOE Office of Nuclear Energy (NE)
- OSTI Identifier:
- 1550729
- Grant/Contract Number:
- AC05-00OR22725; NE0008682
- Resource Type:
- Accepted Manuscript
- Journal Name:
- JOM. Journal of the Minerals, Metals & Materials Society
- Additional Journal Information:
- Journal Volume: 71; Journal Issue: 8; Journal ID: ISSN 1047-4838
- Publisher:
- Springer
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 36 MATERIALS SCIENCE
Citation Formats
Lenling, Mia, Yeom, Hwasung, Maier, Benjamin, Johnson, Greg, Dabney, Tyler, Graham, Jeffrey, Hosemann, Peter, Hoelzer, David, Maloy, Stuart, and Sridharan, Kumar. Manufacturing Oxide Dispersion-Strengthened (ODS) Steel Fuel Cladding Tubes Using the Cold Spray Process. United States: N. p., 2019.
Web. doi:10.1007/s11837-019-03582-w.
Lenling, Mia, Yeom, Hwasung, Maier, Benjamin, Johnson, Greg, Dabney, Tyler, Graham, Jeffrey, Hosemann, Peter, Hoelzer, David, Maloy, Stuart, & Sridharan, Kumar. Manufacturing Oxide Dispersion-Strengthened (ODS) Steel Fuel Cladding Tubes Using the Cold Spray Process. United States. https://doi.org/10.1007/s11837-019-03582-w
Lenling, Mia, Yeom, Hwasung, Maier, Benjamin, Johnson, Greg, Dabney, Tyler, Graham, Jeffrey, Hosemann, Peter, Hoelzer, David, Maloy, Stuart, and Sridharan, Kumar. Tue .
"Manufacturing Oxide Dispersion-Strengthened (ODS) Steel Fuel Cladding Tubes Using the Cold Spray Process". United States. https://doi.org/10.1007/s11837-019-03582-w. https://www.osti.gov/servlets/purl/1550729.
@article{osti_1550729,
title = {Manufacturing Oxide Dispersion-Strengthened (ODS) Steel Fuel Cladding Tubes Using the Cold Spray Process},
author = {Lenling, Mia and Yeom, Hwasung and Maier, Benjamin and Johnson, Greg and Dabney, Tyler and Graham, Jeffrey and Hosemann, Peter and Hoelzer, David and Maloy, Stuart and Sridharan, Kumar},
abstractNote = {The cold spray materials deposition process has been explored for manufacturing oxide dispersion-strengthened (ODS) steel fuel cladding tubes. Gas-atomized 14YWT ODS steel powder was used as the feedstock material. A parametric investigation of the cold spray process involving substrate materials of various hardnesses, gas preheat temperatures, and carrier gas compositions was performed to gain the highest quality deposit. The high-velocity impact of the powder on the substrate led to dissolution of discrete oxide nanoparticles, which subsequently reprecipitated during postdeposition annealing at high temperatures. The tubes were manufactured by deposition on an Al-alloy mandrel substrate and subsequent chemical dissolution of the substrate. A 204-mm-long and 1-mm-thick ODS steel cladding tube was successfully manufactured. The grain growth and distribution of oxide nanoparticles in ferritic steel matrix were identified at elevated temperatures. In general, the cold spray process holds considerable promise for rapid, cost-effective manufacturing of ODS steel cladding tubes.},
doi = {10.1007/s11837-019-03582-w},
journal = {JOM. Journal of the Minerals, Metals & Materials Society},
number = 8,
volume = 71,
place = {United States},
year = {Tue Jun 11 00:00:00 EDT 2019},
month = {Tue Jun 11 00:00:00 EDT 2019}
}
Free Publicly Available Full Text
Publisher's Version of Record
Other availability
Search WorldCat to find libraries that may hold this journal
Cited by: 8 works
Citation information provided by
Web of Science
Web of Science
Save to My Library
You must Sign In or Create an Account in order to save documents to your library.
Works referenced in this record:
Radiation resistance and thermal creep of ODS ferritic steels
journal, June 2001
- Sagaradze, V. V.; Shalaev, V. I.; Arbuzov, V. L.
- Journal of Nuclear Materials, Vol. 295, Issue 2-3
Fabrication and mechanical properties of an oxide-dispersion-strengthened FeCrAl alloy
journal, February 2019
- Park, Dong Jun; Kim, Hyun Gil; Jung, Yang Il
- Fusion Engineering and Design, Vol. 139
Improving deposition efficiency in cold spraying chromium coatings by powder annealing
journal, October 2018
- Yeom, Hwasung; Dabney, Tyler; Johnson, Greg
- The International Journal of Advanced Manufacturing Technology, Vol. 100, Issue 5-8
High temperature microstructural stability and recrystallization mechanisms in 14YWT alloys
journal, April 2018
- Aydogan, E.; El-Atwani, O.; Takajo, S.
- Acta Materialia, Vol. 148
Influence of Gas Temperature on Microstructure and Properties of Cold Spray 304SS Coating
journal, September 2011
- Meng, Xianming; Zhang, Junbao; Zhao, Jie
- Journal of Materials Science & Technology, Vol. 27, Issue 9
Mechanical properties of irradiated ODS-EUROFER and nanocluster strengthened 14YWT
journal, July 2009
- McClintock, D. A.; Sokolov, M. A.; Hoelzer, D. T.
- Journal of Nuclear Materials, Vol. 392, Issue 2
Development of Cold Spray Coatings for Accident-Tolerant Fuel Cladding in Light Water Reactors
journal, November 2017
- Maier, Benjamin; Yeom, Hwasung; Johnson, Greg
- JOM, Vol. 70, Issue 2
Microstructure and Micromechanical Response in Gas-Atomized Al 6061 Alloy Powder and Cold-Sprayed Splats
journal, November 2018
- Bedard, Benjamin A.; Flanagan, Tyler J.; Ernst, Alexis T.
- Journal of Thermal Spray Technology, Vol. 27, Issue 8
Review of Relationship Between Particle Deformation, Coating Microstructure, and Properties in High-Pressure Cold Spray
journal, June 2017
- Rokni, M. R.; Nutt, S. R.; Widener, C. A.
- Journal of Thermal Spray Technology, Vol. 26, Issue 6
Optimisation of stainless steel cold spray coatings using mixed particle size distributions
journal, August 2011
- Spencer, K.; Zhang, M. -X.
- Surface and Coatings Technology, Vol. 205, Issue 21-22
Cold spray deposition of 316L stainless steel coatings on aluminium surface with following laser post-treatment
journal, November 2013
- Sova, A.; Grigoriev, S.; Okunkova, A.
- Surface and Coatings Technology, Vol. 235
Characterization of precipitates in MA/ODS ferritic alloys
journal, June 2006
- Miller, M. K.; Russell, K. F.; Hoelzer, D. T.
- Journal of Nuclear Materials, Vol. 351, Issue 1-3
Preliminary Tube Manufacturing of Oxide Dispersion Strengthened Ferritic Steels with Recrystallized Structure
journal, August 1999
- Ukai, Shigeharu; Yoshitake, Tsunemitsu; Mizuta, Syunji
- Journal of Nuclear Science and Technology, Vol. 36, Issue 8
Gas Dynamic Principles of Cold Spray
journal, June 1998
- Dykhuizen, R. C.; Smith, M. F.
- Journal of Thermal Spray Technology, Vol. 7, Issue 2
Effect of bulk oxygen on 14YWT nanostructured ferritic alloys
journal, January 2014
- Cunningham, N. J.; Wu, Y.; Etienne, A.
- Journal of Nuclear Materials, Vol. 444, Issue 1-3
Stability of ferritic MA/ODS alloys at high temperatures
journal, March 2005
- Miller, M. K.; Hoelzer, D. T.; Kenik, E. A.
- Intermetallics, Vol. 13, Issue 3-4
Influence of particle dispersions on the high-temperature strength of ferritic alloys
journal, August 2007
- Hoelzer, D. T.; Bentley, J.; Sokolov, M. A.
- Journal of Nuclear Materials, Vol. 367-370, p. 166-172
The crystal structure, orientation relationships and interfaces of the nanoscale oxides in nanostructured ferritic alloys
journal, June 2016
- Wu, Yuan; Ciston, Jim; Kräemer, Stephan
- Acta Materialia, Vol. 111
Tube manufacturing and mechanical properties of oxide dispersion strengthened ferritic steel
journal, September 1993
- Ukai, S.; Harada, M.; Okada, H.
- Journal of Nuclear Materials, Vol. 204
Cold spray deposition of Ti2AlC coatings for improved nuclear fuel cladding
journal, November 2015
- Maier, Benjamin R.; Garcia-Diaz, Brenda L.; Hauch, Benjamin
- Journal of Nuclear Materials, Vol. 466
Bonding mechanism in cold gas spraying
journal, September 2003
- Assadi, Hamid; Gärtner, Frank; Stoltenhoff, Thorsten
- Acta Materialia, Vol. 51, Issue 15
Laser assisted cold spray of Fe–Ni–Zr oxide dispersion strengthened steel
journal, November 2018
- Story, William A.; Barton, Dallin J.; Hornbuckle, B. Chad
- Materialia, Vol. 3
Microstructure and mechanical properties of cold sprayed 6061 Al in As-sprayed and heat treated condition
journal, January 2017
- Rokni, M. R.; Widener, C. A.; Ozdemir, O. C.
- Surface and Coatings Technology, Vol. 309
Stability of Ferritic MA/ODS Alloys at High Temperatures
journal, August 2004
- Miller, Michael K.; Hoelzer, David T.; Kenik, Edward A.
- Microscopy and Microanalysis, Vol. 10, Issue S02