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Title: CMAS behavior of yttrium aluminum garnet (YAG) and yttria-stabilized zirconia (YSZ) thermal barrier coatings

Abstract

Calcium magnesium aluminosilicate (CMAS) that is formed from the ingested deposits in gas turbines degrades thermal barrier coatings (TBCs), especially for the most widely used material; yttria-stabilized zirconia (YSZ). In the present work, we examine the behavior of yttrium aluminum garnet (YAG) as an alternative material for TBCs. CMAS interaction studies were conducted by making composite pellets of YAG-CMAS and YSZ-CMAS powders. These pellets, after being subjected to heat treatment between 1100 °C and 1500 °C were characterized by X-ray Diffraction (XRD), scanning electron microscopy (SEM) and Energy-dispersive X-ray spectroscopy (EDS), which showed YAG to be almost inert to CMAS whereas YSZ exhibited significant phase changes. To test the behavior of TBCs with YAG and 8YSZ as the topcoat material in a CMAS environment, cyclic furnace tests were conducted in which a controlled amount of CMAS was applied and then the samples were cycled to failure. In addition, to simulate the continuous accumulation of CMAS expected in service, a cyclic furnace test was devised in which a small dose of aqueous solution of CMAS was applied on TBC specimens at the start of every cycle until the samples were cycled to failure. In all these tests YAG TBCs outperformed YSZmore » in terms of durability. In conclusion, the mechanisms of CMAS attack are described and the relative resistance of YAG and YSZ is shown to be consistent with the Optical Basicity (OB) theory.« less

Authors:
ORCiD logo [1];  [1];  [1];  [1]; ORCiD logo [2];  [2]; ORCiD logo [1]
  1. University of Connecticut, Storrs, CT (United States)
  2. HiFunda LLC, Salt Lake City, UT (United States)
Publication Date:
Research Org.:
HiFunda LLC, Salt Lake City, UT (United States)
Sponsoring Org.:
USDOE Office of Science (SC)
OSTI Identifier:
1538860
Alternate Identifier(s):
OSTI ID: 1549815
Grant/Contract Number:  
SC0007544
Resource Type:
Accepted Manuscript
Journal Name:
Surface and Coatings Technology
Additional Journal Information:
Journal Volume: 327; Journal Issue: C; Journal ID: ISSN 0257-8972
Publisher:
Elsevier
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; Materials Science; Physics; Thermal barrier coatings; Yttrium aluminum garnet; CMAS resistance; Optical basicity; Solution precursor plasma spray

Citation Formats

Kumar, Rishi, Jordan, Eric, Gell, Maurice, Roth, Jeffrey, Jiang, Chen, Wang, Jiwen, and Rommel, Sarshad. CMAS behavior of yttrium aluminum garnet (YAG) and yttria-stabilized zirconia (YSZ) thermal barrier coatings. United States: N. p., 2017. Web. doi:10.1016/j.surfcoat.2017.08.023.
Kumar, Rishi, Jordan, Eric, Gell, Maurice, Roth, Jeffrey, Jiang, Chen, Wang, Jiwen, & Rommel, Sarshad. CMAS behavior of yttrium aluminum garnet (YAG) and yttria-stabilized zirconia (YSZ) thermal barrier coatings. United States. https://doi.org/10.1016/j.surfcoat.2017.08.023
Kumar, Rishi, Jordan, Eric, Gell, Maurice, Roth, Jeffrey, Jiang, Chen, Wang, Jiwen, and Rommel, Sarshad. Wed . "CMAS behavior of yttrium aluminum garnet (YAG) and yttria-stabilized zirconia (YSZ) thermal barrier coatings". United States. https://doi.org/10.1016/j.surfcoat.2017.08.023. https://www.osti.gov/servlets/purl/1538860.
@article{osti_1538860,
title = {CMAS behavior of yttrium aluminum garnet (YAG) and yttria-stabilized zirconia (YSZ) thermal barrier coatings},
author = {Kumar, Rishi and Jordan, Eric and Gell, Maurice and Roth, Jeffrey and Jiang, Chen and Wang, Jiwen and Rommel, Sarshad},
abstractNote = {Calcium magnesium aluminosilicate (CMAS) that is formed from the ingested deposits in gas turbines degrades thermal barrier coatings (TBCs), especially for the most widely used material; yttria-stabilized zirconia (YSZ). In the present work, we examine the behavior of yttrium aluminum garnet (YAG) as an alternative material for TBCs. CMAS interaction studies were conducted by making composite pellets of YAG-CMAS and YSZ-CMAS powders. These pellets, after being subjected to heat treatment between 1100 °C and 1500 °C were characterized by X-ray Diffraction (XRD), scanning electron microscopy (SEM) and Energy-dispersive X-ray spectroscopy (EDS), which showed YAG to be almost inert to CMAS whereas YSZ exhibited significant phase changes. To test the behavior of TBCs with YAG and 8YSZ as the topcoat material in a CMAS environment, cyclic furnace tests were conducted in which a controlled amount of CMAS was applied and then the samples were cycled to failure. In addition, to simulate the continuous accumulation of CMAS expected in service, a cyclic furnace test was devised in which a small dose of aqueous solution of CMAS was applied on TBC specimens at the start of every cycle until the samples were cycled to failure. In all these tests YAG TBCs outperformed YSZ in terms of durability. In conclusion, the mechanisms of CMAS attack are described and the relative resistance of YAG and YSZ is shown to be consistent with the Optical Basicity (OB) theory.},
doi = {10.1016/j.surfcoat.2017.08.023},
journal = {Surface and Coatings Technology},
number = C,
volume = 327,
place = {United States},
year = {Wed Aug 09 00:00:00 EDT 2017},
month = {Wed Aug 09 00:00:00 EDT 2017}
}

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