Title: Mass-transport properties of electrosprayed Pt/C catalyst layers for polymer-electrolyte fuel cells

Journal Article · · Journal of Power Sources

Mass-transport properties of electrosprayed catalyst-layers based on Pt/C and ionomer (Nafion) are investigated with hydrogen limiting-current technique, water-vapor-uptake, scanning transmission microscopy (STEM), single-cell testing, and impedance spectroscopy. The hydrogen limiting-current technique provides the transport resistance of the layers (RCLmt), which demonstrates to be lower in electrosprayed layers compared with conventional layers, especially at very low platinum loadings (0.025 mgPt·cm-2) and low cell temperature, denoting superior mass-transport properties. Images of the distribution of Pt, F, and C elements reveal the ionomer preferentially interacting with the Pt nanoparticles. Water-vapor-uptake experiments show larger vapor absorption for electrosprayed than conventional catalyst layers. Such large water-vapor uptake capability is combined with superhydrophobicity, ie. very low interaction with water in liquid phase (wettability). Both apparently contradictory properties result from a particular configuration of the amphiphilic ionomer in the electrosprayed layers, and provide ideal conditions for high mass transport and ionic conductivity in a catalyst layer. Electrosprayed layers as cathode catalyst layers reflect peak response at a loading of 0.17 mgPt·cm-2 (18 μm layer thickness when using Pt/C 20 wt% catalyst) where they provide minimal mass-transport and polarization resistances.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE; USDOE Office of Energy Efficiency and Renewable Energy (EERE)
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
1531234
Journal Information:
Journal of Power Sources, Journal Name: Journal of Power Sources Journal Issue: C Vol. 427; ISSN 0378-7753
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (43)

Single Cell Study of Water Transport in PEMFCs with Electrosprayed Catalyst Layers journal June 2018
Understanding the Behavior of Electrosprayed Carbon Black-Nafion Composite Layers journal September 2018
Impedance of porous electrodes journal November 1995
Capacitance of the double-layer at polycrystalline Pt electrodes bearing a surface-oxide film journal September 2002
Anti-corrosion coating for metal surfaces based on superhydrophobic electrosprayed carbon layers journal December 2018
PEMFC electrode preparation by electrospray: Optimization of catalyst load and ionomer content journal May 2009
Experimental Investigation of Electrospray Coating Technique for Electrode Fabrication in PEMFCs journal May 2017
Polarization loss correction derived from hydrogen local-resistance measurement in low Pt-loaded polymer-electrolyte fuel cells journal June 2017
Fabrication of highly effective self-humidifying membrane electrode assembly for proton exchange membrane fuel cells via electrostatic spray deposition journal August 2018
The effectiveness of platinum/carbon electrocatalysts: Dependence on catalyst layer thickness and Pt alloy catalytic effects journal May 2011
High platinum utilization in ultra-low Pt loaded PEM fuel cell cathodes prepared by electrospraying journal October 2010
Pore network model of the cathode catalyst layer of proton exchange membrane fuel cells: Analysis of water management and electrical performance journal December 2012
Investigating fuel-cell transport limitations using hydrogen limiting current journal May 2017
PEM fuel cell electrodes journal May 2004
Study of membrane electrode assemblies for PEMFC, with cathodes prepared by the electrospray method journal June 2007
Catalyst layers for proton exchange membrane fuel cells prepared by electrospray deposition on Nafion membrane journal May 2011
Modelling the water distribution within a hydrophilic and hydrophobic 3D reconstructed cathode catalyst layer of a proton exchange membrane fuel cell journal April 2013
Fabrication and performance evaluation of structurally-controlled PEMFC catalyst layers by blending platinum-supported and stand-alone carbon black journal July 2013
Effects of carbon supports on Pt distribution, ionomer coverage and cathode performance for polymer electrolyte fuel cells journal May 2016
Study of superhydrophobic electrosprayed catalyst layers using a localized reference electrode technique journal September 2016
The Priority and Challenge of High-Power Performance of Low-Platinum Proton-Exchange Membrane Fuel Cells journal March 2016
Degradation Study by Start-Up/Shut-Down Cycling of Superhydrophobic Electrosprayed Catalyst Layers Using a Localized Reference Electrode Technique journal March 2017
Modeling Transport in Polymer-Electrolyte Fuel Cells journal October 2004
Unexplained transport resistances for low-loaded fuel-cell catalyst layers journal January 2014
Wetting and Roughness journal August 2008
High-Resolution Mapping of the PFSA Polymer Distribution in PEFC Electrode Layers journal August 2014
Transport Resistances in Fuel-Cell Catalyst Layers journal August 2017
Characterization of Polymer Electrolyte Fuel Cells Using AC Impedance Spectroscopy journal January 1996
A Microelectrode Study of Oxygen Reduction at the Platinum/Recast‐Nafion Film Interface journal March 1992
Polymer Electrolyte Fuel Cell Model journal January 1991
Determination of Catalyst Unique Parameters for the Oxygen Reduction Reaction in a PEMFC journal January 2006
Modeling the Effects of Capillary Property of Porous Media on the Performance of the Cathode of a PEMFC journal January 2008
Measurement of Oxygen Transport Resistance in PEM Fuel Cells by Limiting Current Methods journal January 2009
Properties of Catalyst Layers for PEMFC Electrodes Prepared by Electrospray Deposition journal January 2010
The Analysis of Performance Loss with Low Platinum Loaded Cathode Catalyst Layers journal April 2010
Analysis of Oxygen-Transport Diffusion Resistance in Proton-Exchange-Membrane Fuel Cells journal January 2011
Fuel-Cell Catalyst-Layer Resistance via Hydrogen Limiting-Current Measurements journal January 2019
Effective-Diffusivity Measurement of Partially-Saturated Fuel-Cell Gas-Diffusion Layers journal January 2012
Water Uptake of Fuel-Cell Catalyst Layers journal January 2012
Improvement of Cell Performance in Low-Pt-Loading PEFC Cathode Catalyst Layers Prepared by the Electrospray Method journal January 2016
The Impact of Platinum Loading on Oxygen Transport Resistance journal January 2012
Impact of Platinum Loading and Catalyst Layer Structure on PEMFC Performance journal January 2013
Imaging and Microanalysis of Thin Ionomer Layers by Scanning Transmission Electron Microscopy journal January 2014

Cited By (1)

Sustainable Platinum Recycling through Electrochemical Dissolution of Platinum Nanoparticles from Fuel Cell Electrodes journal August 2019