Preferential corrosion of coherent twin boundaries in pure nickel under cathodic charging

doi:10.1103/PhysRevMaterials.3.063606

Title: Preferential corrosion of coherent twin boundaries in pure nickel under cathodic charging

Abstract

We describe an investigation of microstructure in pure nickel (Ni) after cathodic charging in aqueous electrolyte. Intergranular corrosion occurs on the sample surface and takes the form of long trenches along coherent twin boundaries (CTBs): sites that have often been considered especially resistant to corrosion. Integrating electron backscatter diffraction and x-ray computed tomography, we show that the trenches are formed by the growth and eventual overlap of isolated conical cavities, which, in turn, are aligned with < 110 >-type directions within CTB planes. The < 110 >-type orientation is consistent with cavity initiation at high-energy, symmetric incoherent twin boundary facets within CTB planes. Lastly, our observations show that, far from being always corrosion resistant, CTBs are especially susceptible to intergranular corrosion under some conditions.

Authors:

Liu, Mengying ^[1]; Seita, Matteo ^[2]; Duong, Ta ^[1]; Kuo, Winson C. H. ^[1]; Demkowicz, Michael J. ^[1]

Texas A & M Univ., College Station, TX (United States)
Nanyang Technological Univ. (Singapore)

Publication Date:: 2019-06-17

Research Org.:: Massachusetts Inst. of Technology (MIT), Cambridge, MA (United States)

Sponsoring Org.:: USDOE Office of Science (SC), Basic Energy Sciences (BES); USDOE National Nuclear Security Administration (NNSA)

OSTI Identifier:: 1527019

Alternate Identifier(s):: OSTI ID: 1546248

Grant/Contract Number:: SC0008926; NA0003857; SC0012704

Resource Type:: Accepted Manuscript

Journal Name:: Physical Review Materials

Additional Journal Information:: Journal Volume: 3; Journal Issue: 6; Journal ID: ISSN 2475-9953

Publisher:: American Physical Society (APS)

Country of Publication:: United States

Language:: English

Subject:: 36 MATERIALS SCIENCE

Citation Formats


                    Liu, Mengying, Seita, Matteo, Duong, Ta, Kuo, Winson C. H., and Demkowicz, Michael J. Preferential corrosion of coherent twin boundaries in pure nickel under cathodic charging.  United States: N. p., 2019. 
        Web.  doi:10.1103/PhysRevMaterials.3.063606.

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                    Liu, Mengying, Seita, Matteo, Duong, Ta, Kuo, Winson C. H., & Demkowicz, Michael J. Preferential corrosion of coherent twin boundaries in pure nickel under cathodic charging.  United States.  doi:10.1103/PhysRevMaterials.3.063606.

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                    Liu, Mengying, Seita, Matteo, Duong, Ta, Kuo, Winson C. H., and Demkowicz, Michael J. Mon .  
        "Preferential corrosion of coherent twin boundaries in pure nickel under cathodic charging".  United States.  doi:10.1103/PhysRevMaterials.3.063606.  https://www.osti.gov/servlets/purl/1527019.

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@article{osti_1527019,

  title        = {Preferential corrosion of coherent twin boundaries in pure nickel under cathodic charging},

  author       = {Liu, Mengying and Seita, Matteo and Duong, Ta and Kuo, Winson C. H. and Demkowicz, Michael J.},

  abstractNote = {We describe an investigation of microstructure in pure nickel (Ni) after cathodic charging in aqueous electrolyte. Intergranular corrosion occurs on the sample surface and takes the form of long trenches along coherent twin boundaries (CTBs): sites that have often been considered especially resistant to corrosion. Integrating electron backscatter diffraction and x-ray computed tomography, we show that the trenches are formed by the growth and eventual overlap of isolated conical cavities, which, in turn, are aligned with < 110 >-type directions within CTB planes. The < 110 >-type orientation is consistent with cavity initiation at high-energy, symmetric incoherent twin boundary facets within CTB planes. Lastly, our observations show that, far from being always corrosion resistant, CTBs are especially susceptible to intergranular corrosion under some conditions.},

  doi          = {10.1103/PhysRevMaterials.3.063606},

  journal      = {Physical Review Materials},

  number       = 6,

  volume       = 3,

  place        = {United States},

  year         = {2019},

  month        = {6}

}

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DOI: 10.1103/PhysRevMaterials.3.063606

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Title: Preferential corrosion of coherent twin boundaries in pure nickel under cathodic charging

Abstract

Citation Formats

Grain boundary design and control for intergranular stress-corrosion resistance journal, August 1991

Acquisition of partial grain orientation information using optical microscopy journal, January 2017

Effect of surface finishing on early-stage corrosion of a carbon steel studied by electrochemical and atomic force microscope characterizations journal, March 2016

PyXRF: Python-based X-ray fluorescence analysis package conference, September 2017

Triple-line corrosion in high purity nickel journal, July 1989

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Cross sections for 170.5° backscattering of 4He from oxygen for 4He energies between 1.8 and 5.0 MeV journal, January 1990

Anodic Oxide Films on Nickel in Acid Solutions journal, January 1976

Relative grain boundary area and energy distributions in nickel journal, August 2009

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The relaxed structure of intrinsic dislocation networks in semicoherent interfaces: predictions from anisotropic elasticity theory and comparison with atomistic simulations journal, April 2019

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Fatigue crack initiation in Hastelloy X - the role of boundaries: FATIGUE CRACK INITIATION IN HASTELLOY X journal, April 2013

Improving resistance to dynamic embrittlement and intergranular oxidation of nickel based superalloys by grain boundary engineering type processing journal, November 2005

Localized corrosion at grain boundary intersections in high purity nickel journal, January 1988

Correlation between vacancy formation and Σ3 grain boundary structures in nickel from atomistic simulations journal, June 2016

Probabilistic failure criteria for individual microstructural elements: an application to hydrogen-assisted crack initiation in alloy 725 journal, November 2016

Structure and stability of Σ3 grain boundaries in face centered cubic metals journal, February 2013

Surface Structure of Nickel in Acid Solution Studied by In Situ Scanning Tunneling Microscopy journal, January 2000

Cathodic protection and cathodic prevention journal, July 1996

Appling grain boundary engineering to Alloy 690 tube for enhancing intergranular corrosion resistance journal, September 2011

Misfit-energy-increasing dislocations in vapor-deposited CoFe/NiFe multilayers journal, April 2004

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Corrosion pitting and environmentally assisted small crack growth journal, September 2014

Strain-induced reactivation of corrosion pits in austenitic stainless steel journal, August 2017

Understand the occurrence of pitting corrosion of pipeline carbon steel under cathodic polarization journal, January 2012

Structure-dependent intergranular oxidation in Ni–Fe polycrystalline alloy journal, March 1999

Improving the intergranular corrosion resistance of 304 stainless steel by grain boundary network control journal, May 2011

The role of grain boundaries on fatigue crack initiation – An energy approach journal, May 2011

A scanning tunneling microscopy study of the structure of thin oxide films grown on Ni(111) single crystal surfaces by anodic polarization in acid electrolyte journal, March 1994

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Corrosion problems during oil and gas production and its mitigation journal, January 2013

Twinning and Interfacial Planes in Copper journal, May 1997

Survey of computed grain boundary properties in face-centered cubic metals: I. Grain boundary energy journal, August 2009

Early science commissioning results of the sub-micron resolution X-ray spectroscopy beamline (SRX) in the field of materials science and engineering conference, January 2016

Investigations on the Diffusion of Oxygen in Nickel at 1000°C by SIMS Analysis journal, January 2005

Controllable fatigue cracking mechanisms of copper bicrystals with a coherent twin boundary journal, March 2014

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Synchrotron X-ray radiography studies of pitting corrosion of stainless steel: Extraction of pit propagation parameters journal, November 2015

Statistical Approach to Corrosion under Disbonded Coating on Cathodically Protected Line Pipe Steel journal, November 2004

Intergranular Corrosion Resistance of Σ3 Grain Boundaries in Alloy 22 journal, January 2010

The dual role of coherent twin boundaries in hydrogen embrittlement journal, February 2015

Grain boundary design and control for intergranular stress-corrosion resistance
journal, August 1991

Acquisition of partial grain orientation information using optical microscopy
journal, January 2017

Effect of surface finishing on early-stage corrosion of a carbon steel studied by electrochemical and atomic force microscope characterizations
journal, March 2016

PyXRF: Python-based X-ray fluorescence analysis package
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Triple-line corrosion in high purity nickel
journal, July 1989

Grain boundary character distribution and intergranular corrosion behavior in high purity aluminum
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Possible origin of superior corrosion resistance for electrodeposited nanocrystalline Ni
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Cross sections for 170.5° backscattering of 4He from oxygen for 4He energies between 1.8 and 5.0 MeV
journal, January 1990

Anodic Oxide Films on Nickel in Acid Solutions
journal, January 1976

Relative grain boundary area and energy distributions in nickel
journal, August 2009

Structure-dependence of intergranular corrosion in high purity nickel
journal, November 1990

Twinning-related grain boundary engineering
journal, August 2004

The relaxed structure of intrinsic dislocation networks in semicoherent interfaces: predictions from anisotropic elasticity theory and comparison with atomistic simulations
journal, April 2019

Effect of cathodic polarisation on pitting corrosion of AA5083-H321 aluminium–magnesium alloy in stagnant 3·5% NaCl solution
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Dislocation structures of Σ3 {112} twin boundaries in face centered cubic metals
journal, July 2009

Fatigue crack initiation in Hastelloy X - the role of boundaries: FATIGUE CRACK INITIATION IN HASTELLOY X
journal, April 2013

Improving resistance to dynamic embrittlement and intergranular oxidation of nickel based superalloys by grain boundary engineering type processing
journal, November 2005

Localized corrosion at grain boundary intersections in high purity nickel
journal, January 1988

Correlation between vacancy formation and Σ3 grain boundary structures in nickel from atomistic simulations
journal, June 2016

Probabilistic failure criteria for individual microstructural elements: an application to hydrogen-assisted crack initiation in alloy 725
journal, November 2016

Structure and stability of Σ3 grain boundaries in face centered cubic metals
journal, February 2013

Surface Structure of Nickel in Acid Solution Studied by In Situ Scanning Tunneling Microscopy
journal, January 2000

Cathodic protection and cathodic prevention
journal, July 1996

Appling grain boundary engineering to Alloy 690 tube for enhancing intergranular corrosion resistance
journal, September 2011

Misfit-energy-increasing dislocations in vapor-deposited CoFe/NiFe multilayers
journal, April 2004

An investigation of grain-boundary plane crystallography in polycrystalline nickel
journal, August 1995

Corrosion pitting and environmentally assisted small crack growth
journal, September 2014

Strain-induced reactivation of corrosion pits in austenitic stainless steel
journal, August 2017

Understand the occurrence of pitting corrosion of pipeline carbon steel under cathodic polarization
journal, January 2012

Structure-dependent intergranular oxidation in Ni–Fe polycrystalline alloy
journal, March 1999

Improving the intergranular corrosion resistance of 304 stainless steel by grain boundary network control
journal, May 2011

The role of grain boundaries on fatigue crack initiation – An energy approach
journal, May 2011

A scanning tunneling microscopy study of the structure of thin oxide films grown on Ni(111) single crystal surfaces by anodic polarization in acid electrolyte
journal, March 1994

Experimental and numerical studies of effectiveness of cathodic protection at corrosion defects on pipelines
journal, January 2014

Corrosion problems during oil and gas production and its mitigation
journal, January 2013

Twinning and Interfacial Planes in Copper
journal, May 1997

Survey of computed grain boundary properties in face-centered cubic metals: I. Grain boundary energy
journal, August 2009

Early science commissioning results of the sub-micron resolution X-ray spectroscopy beamline (SRX) in the field of materials science and engineering
conference, January 2016

Investigations on the Diffusion of Oxygen in Nickel at 1000°C by SIMS Analysis
journal, January 2005

Controllable fatigue cracking mechanisms of copper bicrystals with a coherent twin boundary
journal, March 2014

In situ scanning tunneling microscopy study of the intergranular corrosion of copper
journal, April 2014

Synchrotron X-ray radiography studies of pitting corrosion of stainless steel: Extraction of pit propagation parameters
journal, November 2015

Statistical Approach to Corrosion under Disbonded Coating on Cathodically Protected Line Pipe Steel
journal, November 2004

Intergranular Corrosion Resistance of Σ3 Grain Boundaries in Alloy 22
journal, January 2010

The dual role of coherent twin boundaries in hydrogen embrittlement
journal, February 2015