Development and validation of an enhanced filtered drag model for simulating gas-solid fluidization of Geldart A particles in all flow regimes

Gao, Xi; Li, Tingwen; Sarkar, Avik; Lu, Liqiang; Rogers, William A.

doi:10.1016/j.ces.2018.03.038

Title: Development and validation of an enhanced filtered drag model for simulating gas-solid fluidization of Geldart A particles in all flow regimes

Abstract

Coarse-grid two-fluid simulation of gas-solid fluidized bed reactors based on the kinetic theory of granular flow exhibits a significant dependence on drag models, especially for Geldart A particles. Many drag models are available in the literature, which have been reported to work for different systems. This work focused on the evaluation of an enhanced filtered drag model along with other different drag models derived from different methods for three-dimensional two-fluid model simulations of gas-solid fluidized beds of Geldart A particles covering a broad range of fluidization regimes, including bubbling fluidization, turbulent fluidization, fast fluidization, and dilute phase transport regimes. Eight drag models were selected, which included five heterogeneous drag models and three homogeneous drag models. Comparison with the available experimental data demonstrates the need for modification of homogeneous drag models to account for the effect of mesoscale structures (i.e., bubbles and clusters). The enhanced filtered drag model and energy-minimization multi-scale (EMMS) drag models were found to achieve superior predictions in all fluidization regimes, while the other drag models were only capable of predicting certain fluidization regimes. Finally, the results of this work provide a guideline for choosing appropriate drag models for simulating Geldart A particles and suggestions on developing moremore »« less

Authors:

^[1]; Li, Tingwen ^[2]; Sarkar, Avik ^[3];

^[1]; Rogers, William A. ^[1]

National Energy Technology Lab. (NETL), Morgantown, WV (United States)
National Energy Technology Lab. (NETL), Morgantown, WV (United States); AECOM, Morgantown, WV (United States)
Pfizer Inc., Groton, CT (United States)

Publication Date:: Fri Mar 23 00:00:00 EDT 2018

Research Org.:: National Energy Technology Lab. (NETL), Morgantown, WV (United States); AECOM, Morgantown, WV (United States)

Sponsoring Org.:: USDOE Office of Energy Efficiency and Renewable Energy (EERE), Sustainable Transportation Office. Bioenergy Technologies Office

OSTI Identifier:: 1482359

Alternate Identifier(s):: OSTI ID: 1775606

Grant/Contract Number:: FE0004000

Resource Type:: Accepted Manuscript

Journal Name:: Chemical Engineering Science

Additional Journal Information:: Journal Volume: 184; Journal ID: ISSN 0009-2509

Publisher:: Elsevier

Country of Publication:: United States

Language:: English

Subject:: 42 ENGINEERING; fluidization; hydrodynamics; drag model; computational fluid dynamics; MFiX

Citation Formats


                    Gao, Xi, Li, Tingwen, Sarkar, Avik, Lu, Liqiang, and Rogers, William A. Development and validation of an enhanced filtered drag model for simulating gas-solid fluidization of Geldart A particles in all flow regimes.  United States: N. p., 2018. 
Web.  doi:10.1016/j.ces.2018.03.038.

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                    Gao, Xi, Li, Tingwen, Sarkar, Avik, Lu, Liqiang, & Rogers, William A. Development and validation of an enhanced filtered drag model for simulating gas-solid fluidization of Geldart A particles in all flow regimes.  United States.  https://doi.org/10.1016/j.ces.2018.03.038

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                    Gao, Xi, Li, Tingwen, Sarkar, Avik, Lu, Liqiang, and Rogers, William A. Fri .  
"Development and validation of an enhanced filtered drag model for simulating gas-solid fluidization of Geldart A particles in all flow regimes".  United States.  https://doi.org/10.1016/j.ces.2018.03.038.  https://www.osti.gov/servlets/purl/1482359.

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@article{osti_1482359,

  title        = {Development and validation of an enhanced filtered drag model for simulating gas-solid fluidization of Geldart A particles in all flow regimes},

  author       = {Gao, Xi and Li, Tingwen and Sarkar, Avik and Lu, Liqiang and Rogers, William A.},

  abstractNote = {Coarse-grid two-fluid simulation of gas-solid fluidized bed reactors based on the kinetic theory of granular flow exhibits a significant dependence on drag models, especially for Geldart A particles. Many drag models are available in the literature, which have been reported to work for different systems. This work focused on the evaluation of an enhanced filtered drag model along with other different drag models derived from different methods for three-dimensional two-fluid model simulations of gas-solid fluidized beds of Geldart A particles covering a broad range of fluidization regimes, including bubbling fluidization, turbulent fluidization, fast fluidization, and dilute phase transport regimes. Eight drag models were selected, which included five heterogeneous drag models and three homogeneous drag models. Comparison with the available experimental data demonstrates the need for modification of homogeneous drag models to account for the effect of mesoscale structures (i.e., bubbles and clusters). The enhanced filtered drag model and energy-minimization multi-scale (EMMS) drag models were found to achieve superior predictions in all fluidization regimes, while the other drag models were only capable of predicting certain fluidization regimes. Finally, the results of this work provide a guideline for choosing appropriate drag models for simulating Geldart A particles and suggestions on developing more reliable and general drag models applicable in all flow regimes.},

  doi          = {10.1016/j.ces.2018.03.038},

  journal      = {Chemical Engineering Science},

  number       = ,

  volume       = 184,

  place        = {United States},

  year         = {Fri Mar 23 00:00:00 EDT 2018},

  month        = {Fri Mar 23 00:00:00 EDT 2018}

}

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Title: Development and validation of an enhanced filtered drag model for simulating gas-solid fluidization of Geldart A particles in all flow regimes

Abstract

Citation Formats

The role of meso-scale structures in rapid gas–solid flows journal, October 2001

Computational fluid dynamics of high density circulating fluidized bed riser: Study of modeling parameters journal, June 2008

3D Eulerian modeling of thin rectangular gas–solid fluidized beds: Estimation of the specularity coefficient and its effects on bubbling dynamics and circulation times journal, January 2015

Hydrodynamic and solid residence time distribution in a circulating fluidized bed: Experimental and 3D computational study journal, March 2008

Effect of slip boundary conditions on the simulation of microparticle velocity fields in a conical fluidized bed journal, August 2013

Drag force of intermediate Reynolds number flow past mono- and bidisperse arrays of spheres journal, January 2007

Analysis of model parameters affecting the pressure profile in a circulating fluidized bed journal, March 2011

Study of the ability of multiphase continuum models to predict core-annulus flow journal, January 2007

A state-of-the-art review of gas–solid turbulent fluidization journal, November 2000

Flow regime diagrams for gas-solid fluidization and upward transport journal, November 1995

Modelling of large-scale dense gas–solid bubbling fluidised beds using a novel discrete bubble model journal, September 2006

Review of fast pyrolysis of biomass and product upgrading journal, March 2012

Numerical study of collisional particle dynamics in cluster-induced turbulence journal, April 2014

Two- and three-dimensional CFD modeling of Geldart A particles in a thin bubbling fluidized bed: Comparison of turbulence and dispersion coefficients journal, June 2011

A fundamental CFD study of the gas–solid flow field in fluidized bed polymerization reactors journal, January 2011

Investigation into the effect of simulating a 3D cylindrical fluidized bed reactor on a 2D plane journal, May 2013

Grid independence behaviour of fluidized bed reactor simulations using the Two Fluid Model: Effect of particle size journal, January 2015

Computational fluid dynamics (CFD) modeling of spouted bed: Influence of frictional stress, maximum packing limit and coefficient of restitution of particles journal, July 2006

Traveling column for comparison of invasive and non-invasive fluidization voidage measurement techniques journal, February 2013

Catalyst Residence Time Distributions in Riser Reactors for Catalytic Fast Pyrolysis. Part 2: Pilot-Scale Simulations and Operational Parameter Study journal, February 2017

Clustering instabilities in sedimenting fluid–solid systems: critical assessment of kinetic-theory-based predictions using direct numerical simulation data journal, June 2017

Novel Bubble–Emulsion Hydrodynamic Model for Gas–Solid Bubbling Fluidized Beds journal, July 2013

Steady-state simulation of core-annulus flow in a circulating fluidized bed (CFB) riser journal, August 2012

Experimental and numerical investigation of solid behavior in a gas–solid turbulent fluidized bed journal, September 2012

Novel phase inversion model for gas–solid turbulent fluidized beds journal, October 2015

CFD simulation of gas solid flow in FCC strippers journal, April 2008

Modeling of biomass gasification in fluidized bed journal, August 2010

A structure-dependent multi-fluid model (SFM) for heterogeneous gas–solid flow journal, August 2013

Fine-grid two-fluid modeling of fluidization of Geldart A particles journal, August 2016

Chemical-looping combustion (CLC) for inherent CO2 separations—a review journal, September 2008

CFD simulation of solids residence time distribution in a CFB riser journal, September 2014

Filtered two-fluid models for fluidized gas-particle suspensions journal, January 2008

Validation Studies on Filtered Model Equations for Gas-Particle Flows in Risers journal, July 2011

Verification of filtered two-fluid models for gas-particle flows in risers journal, December 2010

Kinetic theory based CFD simulation of turbulent fluidization of FCC particles in a riser journal, September 2006

CFD simulation of fluidized bed reactors for polyolefin production – A review journal, November 2014

Euler-euler anisotropic gaussian mesoscale simulation of homogeneous cluster-induced gas-particle turbulence journal, March 2017

Evaluation of the effect of wall boundary conditions on numerical simulations of circulating fluidized beds journal, April 2014

Sub-grid models for heat transfer in gas-particle flows with immersed horizontal cylinders journal, September 2016

Scale-up of fluidized-bed combustion – A review journal, October 2011

Homogeneous bed expansion of FCC catalysts, influence of temperature on the parameters of the Richardson–Zaki equation journal, March 2002

Revisiting Johnson and Jackson boundary conditions for granular flows journal, August 2011

Investigation of CO2 capture using solid sorbents in a fluidized bed reactor: Cold flow hydrodynamics journal, November 2016

CFD simulations of circulating fluidized bed risers, part I: Grid study journal, March 2014

Comparison of full-loop and riser-only simulations for a pilot-scale circulating fluidized bed riser journal, December 2014

Study of wall boundary condition in numerical simulations of bubbling fluidized beds journal, November 2010

Euler-Euler CFD modeling of fluidized bed: Influence of specularity coefficient on hydrodynamic behavior journal, December 2013

Eulerian simulation of gas–solid flows with particles of Geldart groups A, B and D using EMMS-based meso-scale model journal, October 2011

Searching for a mesh-independent sub-grid model for CFD simulation of gas–solid riser flows journal, August 2009

Influence of grid resolution, parcel size and drag models on bubbling fluidized bed simulation journal, October 2017

Numerical Investigation of the Ability of Salt Tracers to Represent the Residence Time Distribution of Fluidized Catalytic Cracking Particles journal, November 2017

EMMS-based discrete particle method (EMMS–DPM) for simulation of gas–solid flows journal, December 2014

Computer virtual experiment on fluidized beds using a coarse-grained discrete particle method—EMMS-DPM journal, November 2016

A grid-independent EMMS/bubbling drag model for bubbling and turbulent fluidization journal, October 2017

Simulation and experimental validation of a freely bubbling bed of FCC catalyst journal, January 2003

Development of a gas–solid drag law for clustered particles using particle-resolved direct numerical simulation journal, October 2016

Fluid and particle coarsening of drag force for discrete-parcel approach journal, November 2016

Validation of filtered two-fluid models for gas–particle flows against experimental data from bubbling fluidized bed journal, November 2015

A functional subgrid drift velocity model for filtered drag prediction in dense fluidized bed journal, May 2011

Advanced continuum modelling of gas-particle flows beyond the hydrodynamic limit journal, April 2011

A critical comparison of frictional stress models applied to the simulation of bubbling fluidized beds journal, June 2009

A drag model for filtered Euler–Lagrange simulations of clustered gas–particle suspensions journal, September 2014

Computational study of the bubbling-to-slugging transition in a laboratory-scale fluidized bed journal, January 2017

Filtered sub-grid constitutive models for fluidized gas-particle flows constructed from 3-D simulations journal, October 2016

Verification of sub-grid filtered drag models for gas-particle fluidized beds with immersed cylinder arrays journal, July 2014

Inlet boundary conditions for the simulation of fluid dynamics in gas–solid fluidized beds journal, August 2006

A comprehensive frictional-kinetic model for gas–particle flows: Analysis of fluidized and moving bed regimes journal, October 2012

Comparative analysis of subgrid drag modifications for dense gas-particle flows in bubbling fluidized beds journal, July 2013

Filtered and heterogeneity-based subgrid modifications for gas-solid drag and solid stresses in bubbling fluidized beds journal, December 2013

Computational fluid dynamic modelling of FCC riser: A review journal, July 2016

A bubble-based EMMS model for gas–solid bubbling fluidization journal, November 2011

I NSTABILITIES IN F LUIDIZED B EDS journal, January 2003

Drag law for monodisperse gas–solid systems using particle-resolved direct numerical simulation of flow past fixed assemblies of spheres journal, November 2011

Methanol to Olefins (MTO): From Fundamentals to Commercialization journal, February 2015

Comparative analysis of CFD models of dense gas–solid systems journal, May 2001

Comparison of numerical approaches to model FCC particles in gas–solid bubbling fluidized bed journal, September 2015

A Review of Eulerian Simulation of Geldart A Particles in Gas-Fluidized Beds journal, June 2009

The role of meso-scale structures in rapid gas–solid flows
journal, October 2001

Computational fluid dynamics of high density circulating fluidized bed riser: Study of modeling parameters
journal, June 2008

3D Eulerian modeling of thin rectangular gas–solid fluidized beds: Estimation of the specularity coefficient and its effects on bubbling dynamics and circulation times
journal, January 2015

Hydrodynamic and solid residence time distribution in a circulating fluidized bed: Experimental and 3D computational study
journal, March 2008

Effect of slip boundary conditions on the simulation of microparticle velocity fields in a conical fluidized bed
journal, August 2013

Drag force of intermediate Reynolds number flow past mono- and bidisperse arrays of spheres
journal, January 2007

Analysis of model parameters affecting the pressure profile in a circulating fluidized bed
journal, March 2011

Study of the ability of multiphase continuum models to predict core-annulus flow
journal, January 2007

A state-of-the-art review of gas–solid turbulent fluidization
journal, November 2000

Flow regime diagrams for gas-solid fluidization and upward transport
journal, November 1995

Modelling of large-scale dense gas–solid bubbling fluidised beds using a novel discrete bubble model
journal, September 2006

Review of fast pyrolysis of biomass and product upgrading
journal, March 2012

Numerical study of collisional particle dynamics in cluster-induced turbulence
journal, April 2014

Two- and three-dimensional CFD modeling of Geldart A particles in a thin bubbling fluidized bed: Comparison of turbulence and dispersion coefficients
journal, June 2011

A fundamental CFD study of the gas–solid flow field in fluidized bed polymerization reactors
journal, January 2011

Investigation into the effect of simulating a 3D cylindrical fluidized bed reactor on a 2D plane
journal, May 2013

Grid independence behaviour of fluidized bed reactor simulations using the Two Fluid Model: Effect of particle size
journal, January 2015

Computational fluid dynamics (CFD) modeling of spouted bed: Influence of frictional stress, maximum packing limit and coefficient of restitution of particles
journal, July 2006

Traveling column for comparison of invasive and non-invasive fluidization voidage measurement techniques
journal, February 2013

Catalyst Residence Time Distributions in Riser Reactors for Catalytic Fast Pyrolysis. Part 2: Pilot-Scale Simulations and Operational Parameter Study
journal, February 2017

Clustering instabilities in sedimenting fluid–solid systems: critical assessment of kinetic-theory-based predictions using direct numerical simulation data
journal, June 2017

Novel Bubble–Emulsion Hydrodynamic Model for Gas–Solid Bubbling Fluidized Beds
journal, July 2013

Steady-state simulation of core-annulus flow in a circulating fluidized bed (CFB) riser
journal, August 2012

Experimental and numerical investigation of solid behavior in a gas–solid turbulent fluidized bed
journal, September 2012

Novel phase inversion model for gas–solid turbulent fluidized beds
journal, October 2015

CFD simulation of gas solid flow in FCC strippers
journal, April 2008

Modeling of biomass gasification in fluidized bed
journal, August 2010

A structure-dependent multi-fluid model (SFM) for heterogeneous gas–solid flow
journal, August 2013

Fine-grid two-fluid modeling of fluidization of Geldart A particles
journal, August 2016

Chemical-looping combustion (CLC) for inherent ${CO}_{2}$ separations—a review
journal, September 2008

CFD simulation of solids residence time distribution in a CFB riser
journal, September 2014

Filtered two-fluid models for fluidized gas-particle suspensions
journal, January 2008

Validation Studies on Filtered Model Equations for Gas-Particle Flows in Risers
journal, July 2011

Verification of filtered two-fluid models for gas-particle flows in risers
journal, December 2010

Kinetic theory based CFD simulation of turbulent fluidization of FCC particles in a riser
journal, September 2006

CFD simulation of fluidized bed reactors for polyolefin production – A review
journal, November 2014

Euler-euler anisotropic gaussian mesoscale simulation of homogeneous cluster-induced gas-particle turbulence
journal, March 2017

Evaluation of the effect of wall boundary conditions on numerical simulations of circulating fluidized beds
journal, April 2014

Sub-grid models for heat transfer in gas-particle flows with immersed horizontal cylinders
journal, September 2016

Scale-up of fluidized-bed combustion – A review
journal, October 2011

Homogeneous bed expansion of FCC catalysts, influence of temperature on the parameters of the Richardson–Zaki equation
journal, March 2002

Revisiting Johnson and Jackson boundary conditions for granular flows
journal, August 2011

Investigation of CO2 capture using solid sorbents in a fluidized bed reactor: Cold flow hydrodynamics
journal, November 2016

CFD simulations of circulating fluidized bed risers, part I: Grid study
journal, March 2014

Comparison of full-loop and riser-only simulations for a pilot-scale circulating fluidized bed riser
journal, December 2014

Study of wall boundary condition in numerical simulations of bubbling fluidized beds
journal, November 2010

Euler-Euler CFD modeling of fluidized bed: Influence of specularity coefficient on hydrodynamic behavior
journal, December 2013

Eulerian simulation of gas–solid flows with particles of Geldart groups A, B and D using EMMS-based meso-scale model
journal, October 2011

Searching for a mesh-independent sub-grid model for CFD simulation of gas–solid riser flows
journal, August 2009

Influence of grid resolution, parcel size and drag models on bubbling fluidized bed simulation
journal, October 2017

Numerical Investigation of the Ability of Salt Tracers to Represent the Residence Time Distribution of Fluidized Catalytic Cracking Particles
journal, November 2017

EMMS-based discrete particle method (EMMS–DPM) for simulation of gas–solid flows
journal, December 2014

Computer virtual experiment on fluidized beds using a coarse-grained discrete particle method—EMMS-DPM
journal, November 2016

A grid-independent EMMS/bubbling drag model for bubbling and turbulent fluidization
journal, October 2017

Simulation and experimental validation of a freely bubbling bed of FCC catalyst
journal, January 2003

Development of a gas–solid drag law for clustered particles using particle-resolved direct numerical simulation
journal, October 2016

Fluid and particle coarsening of drag force for discrete-parcel approach
journal, November 2016

Validation of filtered two-fluid models for gas–particle flows against experimental data from bubbling fluidized bed
journal, November 2015

A functional subgrid drift velocity model for filtered drag prediction in dense fluidized bed
journal, May 2011

Advanced continuum modelling of gas-particle flows beyond the hydrodynamic limit
journal, April 2011

A critical comparison of frictional stress models applied to the simulation of bubbling fluidized beds
journal, June 2009

A drag model for filtered Euler–Lagrange simulations of clustered gas–particle suspensions
journal, September 2014

Computational study of the bubbling-to-slugging transition in a laboratory-scale fluidized bed
journal, January 2017

Filtered sub-grid constitutive models for fluidized gas-particle flows constructed from 3-D simulations
journal, October 2016

Verification of sub-grid filtered drag models for gas-particle fluidized beds with immersed cylinder arrays
journal, July 2014

Inlet boundary conditions for the simulation of fluid dynamics in gas–solid fluidized beds
journal, August 2006

A comprehensive frictional-kinetic model for gas–particle flows: Analysis of fluidized and moving bed regimes
journal, October 2012

Comparative analysis of subgrid drag modifications for dense gas-particle flows in bubbling fluidized beds
journal, July 2013

Filtered and heterogeneity-based subgrid modifications for gas-solid drag and solid stresses in bubbling fluidized beds
journal, December 2013

Computational fluid dynamic modelling of FCC riser: A review
journal, July 2016

A bubble-based EMMS model for gas–solid bubbling fluidization
journal, November 2011

I NSTABILITIES IN F LUIDIZED B EDS
journal, January 2003

Drag law for monodisperse gas–solid systems using particle-resolved direct numerical simulation of flow past fixed assemblies of spheres
journal, November 2011

Methanol to Olefins (MTO): From Fundamentals to Commercialization
journal, February 2015

Comparative analysis of CFD models of dense gas–solid systems
journal, May 2001

Comparison of numerical approaches to model FCC particles in gas–solid bubbling fluidized bed
journal, September 2015

A Review of Eulerian Simulation of Geldart A Particles in Gas-Fluidized Beds
journal, June 2009

Eulerian simulation of heterogeneous gas–solid flows in CFB risers: EMMS-based sub-grid scale model with a revised cluster description
journal, March 2008

Why the two-fluid model fails to predict the bed expansion characteristics of Geldart A particles in gas-fluidized beds: A tentative answer
journal, February 2009

Numerical predictions of flow behavior and cluster size of particles in riser with particle rotation model and cluster-based approach
journal, August 2008