Bioprocess development for muconic acid production from aromatic compounds and lignin
Abstract
Muconic acid (MA) is a bio-based platform chemical that can be converted into the commodity petrochemical building blocks adipic acid or terephthalic acid, or used in emerging, performance-advantaged materials. MA is a metabolic intermediate in the ß-ketoadipate pathway, and can be produced from carbohydrates or other traditional carbon sources via the shikimate pathway. MA can also be produced from lignin-derived aromatic compounds with high atom efficiency through aromatic-catabolic pathways. Metabolic engineering efforts to date have developed efficient muconic acid-producing strains of the aromatic-catabolic microbe Pseudomonas putida KT2440, but the titers, productivities, and yields from aromatic compounds in most cases remain below the thresholds needed for industrially-relevant bioreactor cultivations. To that end, this work presents further process and host development towards improving MA titers, yields, and productivities, using the hydroxycinnamic acids, pcoumaric acid and ferulic acid, as model aromatic compounds. Coupling strain engineering and bioprocess development enabled the discovery of new bottlenecks in P. putida that hinder MA production from these compounds. A combination of gene overexpression and removal of a global catabolic regulator resulted in highyielding strains (100% molar yield). Maximum MA titers of 50 g/L, which is near the lethal toxicity limit in this bacterium, and productivities over 0.5more »
- Authors:
-
- National Renewable Energy Lab. (NREL), Golden, CO (United States)
- Publication Date:
- Research Org.:
- National Renewable Energy Lab. (NREL), Golden, CO (United States)
- Sponsoring Org.:
- USDOE Office of Energy Efficiency and Renewable Energy (EERE), Sustainable Transportation Office. Bioenergy Technologies Office
- OSTI Identifier:
- 1480230
- Alternate Identifier(s):
- OSTI ID: 1477891
- Report Number(s):
- NREL/JA-2A00-72687
Journal ID: ISSN 1463-9262; GRCHFJ
- Grant/Contract Number:
- AC36-08GO28308
- Resource Type:
- Accepted Manuscript
- Journal Name:
- Green Chemistry
- Additional Journal Information:
- Journal Volume: 20; Journal Issue: 21; Journal ID: ISSN 1463-9262
- Publisher:
- Royal Society of Chemistry
- Country of Publication:
- United States
- Language:
- English
- Subject:
- 09 BIOMASS FUELS; muconic acid; bioprocessing; aromatic compounds; lignin
Citation Formats
Salvachúa, Davinia, Johnson, Christopher W., Singer, Christine A., Rohrer, Holly, Peterson, Darren J., Black, Brenna A., Knapp, Anna, and Beckham, Gregg T. Bioprocess development for muconic acid production from aromatic compounds and lignin. United States: N. p., 2018.
Web. doi:10.1039/C8GC02519C.
Salvachúa, Davinia, Johnson, Christopher W., Singer, Christine A., Rohrer, Holly, Peterson, Darren J., Black, Brenna A., Knapp, Anna, & Beckham, Gregg T. Bioprocess development for muconic acid production from aromatic compounds and lignin. United States. https://doi.org/10.1039/C8GC02519C
Salvachúa, Davinia, Johnson, Christopher W., Singer, Christine A., Rohrer, Holly, Peterson, Darren J., Black, Brenna A., Knapp, Anna, and Beckham, Gregg T. Thu .
"Bioprocess development for muconic acid production from aromatic compounds and lignin". United States. https://doi.org/10.1039/C8GC02519C. https://www.osti.gov/servlets/purl/1480230.
@article{osti_1480230,
title = {Bioprocess development for muconic acid production from aromatic compounds and lignin},
author = {Salvachúa, Davinia and Johnson, Christopher W. and Singer, Christine A. and Rohrer, Holly and Peterson, Darren J. and Black, Brenna A. and Knapp, Anna and Beckham, Gregg T.},
abstractNote = {Muconic acid (MA) is a bio-based platform chemical that can be converted into the commodity petrochemical building blocks adipic acid or terephthalic acid, or used in emerging, performance-advantaged materials. MA is a metabolic intermediate in the ß-ketoadipate pathway, and can be produced from carbohydrates or other traditional carbon sources via the shikimate pathway. MA can also be produced from lignin-derived aromatic compounds with high atom efficiency through aromatic-catabolic pathways. Metabolic engineering efforts to date have developed efficient muconic acid-producing strains of the aromatic-catabolic microbe Pseudomonas putida KT2440, but the titers, productivities, and yields from aromatic compounds in most cases remain below the thresholds needed for industrially-relevant bioreactor cultivations. To that end, this work presents further process and host development towards improving MA titers, yields, and productivities, using the hydroxycinnamic acids, pcoumaric acid and ferulic acid, as model aromatic compounds. Coupling strain engineering and bioprocess development enabled the discovery of new bottlenecks in P. putida that hinder MA production from these compounds. A combination of gene overexpression and removal of a global catabolic regulator resulted in highyielding strains (100% molar yield). Maximum MA titers of 50 g/L, which is near the lethal toxicity limit in this bacterium, and productivities over 0.5 g/L/h were achieved in separate process configurations. Additionally, a high-pH feeding strategy, which could potentially reduce the salt load and enable higher titers by decreasing product dilution, was tested with model compounds and lignin-rich streams from corn stover and a complete conversion of the primary monomeric aromatic compounds to MA was demonstrated, obtaining a titer of 4 g/L. Overall, this study presents a step forward for the production of value-added chemicals from lignin and highlights critical needs for further strain improvement and bioprocess development that can be applied in the biological valorization of lignin.},
doi = {10.1039/C8GC02519C},
journal = {Green Chemistry},
number = 21,
volume = 20,
place = {United States},
year = {Thu Oct 11 00:00:00 EDT 2018},
month = {Thu Oct 11 00:00:00 EDT 2018}
}
Web of Science
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