DOE PAGES title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Evaluating and predicting molecular mechanisms of adhesive degradation during field and accelerated aging of photovoltaic modules

Journal Article · · Progress in Photovoltaics
DOI: https://doi.org/10.1002/pip.3045 · OSTI ID:1466665
 [1];  [2];  [3];  [4];  [4]
  1. Stanford Univ., CA (United States); Exponent, Menlo Park, CA (United States)
  2. Stanford Univ., CA (United States); Ghent Univ. (Belgium)
  3. National Renewable Energy Lab. (NREL), Golden, CO (United States)
  4. Stanford Univ., CA (United States)

Abstract Extending photovoltaic (PV) module lifetimes beyond 30 years is a goal of significant priority. A challenge that must first be addressed, however, is the development of a predictive reliability model that captures the synergy of terrestrial stressors on module degradation, particularly at encapsulant interfaces. Using a metrology designed specifically for PV modules, a comprehensive study of the widely used ethylene vinyl acetate encapsulant was performed in which encapsulant adhesion was evaluated as a function of environmental stressors (UV exposure, temperature, and humidity) for modules aged both under accelerated lab and internationally located field conditions for months to nearly 3 decades. Mechanical and chemical characterization methods are combined with fundamental polymer reaction engineering to unravel the degradation processes active at the molecular scale that lead to encapsulant delamination. An analytical and modular model framework is put forward enabling the prediction of long‐term PV module durability, starting from fundamental principles at the molecular level and explicitly accounting for bond rupture events in the bulk encapsulant and at the encapsulant interfaces. Successful parameter tuning to adhesion data indicates a dominant occurrence of deacetylation, β ‐scission, and hydrolytic depolymerization, respectively. The model contributes to the longstanding challenge of predicting module lifetimes in any geographic location while minimizing time‐consuming and costly aging studies.

Research Organization:
National Renewable Energy Laboratory (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Renewable Power Office. Solar Energy Technologies Office
Grant/Contract Number:
AC36-08GO28308; DE‐AC36‐08GO28308
OSTI ID:
1466665
Alternate ID(s):
OSTI ID: 1460125
Report Number(s):
NREL/JA-5K00-72240
Journal Information:
Progress in Photovoltaics, Vol. 26, Issue 12; ISSN 1062-7995
Publisher:
WileyCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 37 works
Citation information provided by
Web of Science

References (44)

Accelerated UV test methods and selection criteria for encapsulants of photovoltaic modules conference May 2008
Moisture transport, adhesion, and corrosion protection of PV module packaging materials journal October 2006
Determining the degree of crosslinking of ethylene vinyl acetate photovoltaic module encapsulants—A comparative study journal September 2013
Investigation of UV aging influences on the crystallization of ethylene-vinyl acetate copolymer via successive self-nucleation and annealing treatment journal December 2009
Potential-induced degradation in photovoltaic modules: a critical review journal January 2017
The thermal degradation of poly(vinyl acetate) and poly(ethylene-co-vinyl acetate), Part I: Experimental study of the degradation mechanism journal April 2008
Cohesive element modeling of viscoelastic fracture: application to peel testing of polymers journal March 2000
Estimating service lifetimes of a polymer encapsulant for photovoltaic modules from accelerated testing conference January 1996
Determination of the crystallinity of polyethylene/?-olefin copolymers by thermal analysis: Relationship of the heat of fusion of 100% polyethylene crystal and the density journal June 2002
Degradation of thermally-cured silicone encapsulant under terrestrial UV journal December 2016
Aspects of the thermal oxidation of ethylene vinyl acetate copolymer journal May 2000
Multi angle laser light scattering evaluation of field exposed thermoplastic photovoltaic encapsulant materials journal January 2016
Moisture-assisted subcritical debonding of a polymer/metal interface journal February 2002
Analysis of degradation mechanisms of crystalline silicon PV modules after 12 years of operation in Southern Europe
  • Sánchez-Friera, Paula; Piliougine, Michel; Peláez, Javier
  • Progress in Photovoltaics: Research and Applications, Vol. 19, Issue 6 https://doi.org/10.1002/pip.1083
journal January 2011
Effect of strain-dependent cohesive zone model on predictions of crack growth resistance journal August 1996
Adhesion and debonding kinetics of photovoltaic encapsulation in moist environments: Adhesion and debonding kinetics of photovoltaic encapsulation
  • Novoa, Fernando D.; Miller, David C.; Dauskardt, Reinhold H.
  • Progress in Photovoltaics: Research and Applications, Vol. 24, Issue 2 https://doi.org/10.1002/pip.2657
journal July 2015
Acetic acid production and glass transition concerns with ethylene-vinyl acetate used in photovoltaic devices journal February 2007
Encapsulation and backsheet adhesion metrology for photovoltaic modules: Adhesion in photovoltaic modules journal September 2016
The strength of highly elastic materials
  • Lake, G. J.; Thomas, A. G.
  • Proceedings of the Royal Society of London. Series A. Mathematical and Physical Sciences, Vol. 300, Issue 1460, p. 108-119 https://doi.org/10.1098/rspa.1967.0160
journal August 1967
Equating damp heat testing with field failures of PV modules conference June 2013
Origin of damp-heat induced cell degradation journal September 2013
Accelerated and outdoor aging effects on photovoltaic module interfacial adhesion properties journal September 2008
The performance of crystalline silicon photovoltaic solar modules after 22 years of continuous outdoor exposure journal January 2005
Adhesion and Adhesives journal January 1966
Ultraviolet light test and evaluation methods for encapsulants of photovoltaic modules journal February 2010
Adhesion and Adhesives journal July 1962
Defining Threshold Values of Encapsulant and Backsheet Adhesion for PV Module Reliability journal November 2017
Model-based design of the polymer microstructure: bridging the gap between polymer chemistry and engineering journal January 2015
The thermo-mechanical degradation of ethylene vinyl acetate used as a solar panel adhesive and encapsulant journal July 2016
The results of performance measurements of field-aged crystalline silicon photovoltaic modules journal June 2009
Effect of Wetting Liquids on the Strength of Adhesion of Viscoelastic Material journal March 1972
Development and first results of the width-tapered beam method for adhesion testing of photovoltaic material systems conference June 2016
Encapsulation of PV modules using ethylene vinyl acetate copolymer as a pottant: A critical review journal September 1996
Compressive-shear adhesion characterization of polyvinyl-butyral and ethylene-vinyl acetate at different curing times before and after exposure to damp-heat conditions: Compressive-shear adhesion characterization of PVB and EVA
  • Chapuis, Valentin; Pélisset, Ségolène; Raeis-Barnéoud, Marylène
  • Progress in Photovoltaics: Research and Applications, Vol. 22, Issue 4 https://doi.org/10.1002/pip.2270
journal September 2012
Encapsulant Adhesion to Surface Metallization on Photovoltaic Cells journal November 2017
Photovoltaic module performance and durability following long-term field exposure
  • King, D. L.; Quintana, M. A.; Kratochvil, J. A.
  • National center for photovoltaics (NCPV) 15th program review meeting, AIP Conference Proceedings https://doi.org/10.1063/1.58001
conference January 1999
Evaluation of the aging behavior of ethylene copolymer films for solar applications under accelerated weathering conditions journal July 2009
Thermodynamics of Crystallization in High Polymers: Poly-(ethylene) 1 journal July 1958
The strength of multi-scale modeling to unveil the complexity of radical polymerization journal July 2016
Defining Threshold Values of Encapsulant and Backsheet Adhesion for PV Module Reliability conference June 2017
Encapsulant Adhesion to Surface Metallization on Photovoltaic Cells
  • Tracy, Jared; Bosco, Nick; Dauskardt, Reinhold
  • 2017 IEEE 44th Photovoltaic Specialists Conference (PVSC), 2017 IEEE 44th Photovoltaic Specialist Conference (PVSC) https://doi.org/10.1109/pvsc.2017.8366642
conference June 2017
Investigation of the photodegradation behaviors of an ethylene/vinyl acetate copolymer solar cell encapsulant and effects of antioxidants on the photostability of the material journal January 2007
Outdoor weathering of PV modules — Effects of various climates and comparison with accelerated laboratory testing conference June 2011
Comparison of PV module performance before and after 11 and 20 years of field exposure conference June 2011

Cited By (5)

A 3D Printable Thermal Energy Storage Crystalline Gel Using Mask-Projection Stereolithography journal October 2018
A 3D Printable Thermal Energy Storage Crystalline Gel Using Mask-Projection Stereolithography journal October 2018
Influence of Different Stabilization Systems and Multiple Ultraviolet A (UVA) Aging/Recycling Steps on Physicochemical, Mechanical, Colorimetric, and Thermal-Oxidative Properties of ABS journal January 2020
Functional fluorinated polymer materials and preliminary self-healing behavior journal January 2019
Fluorescence imaging analysis of depth‐dependent degradation in photovoltaic laminates: insights to the failure journal December 2019