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Title: Hot-Tearing Assessment of Multicomponent Nongrain-Refined Al-Cu Alloys for Permanent Mold Castings Based on Load Measurements in a Constrained Mold

Abstract

Here, the hot-tearing resistance of multicomponent Al-Cu alloys during permanent mold casting was investigated using a constrained permanent mold in which the load and temperature were measured. The nominal Cu composition was varied from 5 to 8 wt pct. Casting experiments were conducted without adding any grain-refining inoculants. The following variables, which were obtained from the measured load data during casting, were considered to assess the hot-tearing resistance of the Al-Cu multicomponent alloys: “V”-like signature in the load rate variation, load at solidus point, and load rate average over the freezing range. In addition, a hot-tearing criterion based on the variation of the fraction of solid in the late stages of solidification was used. It was found that all criteria considered can accurately predict the alloys with the lowest and highest hot-tear resistance, respectively. It was found that the rate of measured load during casting could be used to indicate substantial hot tearing. However, the load rate variation could not be used to detect when small hot tears were present. Among all the criteria considered, the load at the solidus point shows an excellent agreement with experimentally observed hot-tearing resistance for all but one alloy. The poorly resistant hot-tearing alloysmore » exhibited mainly coarse columnar grains while the most hot-tearing resistant alloys exhibited a much more refined grain microstructure. This is the first study in which good hot-tear resistance is demonstrated for multicomponent Al-Cu alloys with nominal Cu content greater than 7 wt pct.« less

Authors:
ORCiD logo [1];  [2];  [2];  [3];  [3]; ORCiD logo [1]; ORCiD logo [1];  [4]
  1. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
  2. Fiat Chrysler Automobiles North America, LLC, Auburn Hills, MI (United States)
  3. Worcester Polytechnic Institute, Worcester, MA (United States)
  4. Nemak Monterrey, Garcia (Mexico)
Publication Date:
Research Org.:
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
1456824
Grant/Contract Number:  
AC05-00OR22725
Resource Type:
Accepted Manuscript
Journal Name:
Metallurgical and Materials Transactions. B, Process Metallurgy and Materials Processing Science
Additional Journal Information:
Journal Volume: 49; Journal Issue: 3; Journal ID: ISSN 1073-5615
Publisher:
ASM International
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE

Citation Formats

Sabau, Adrian S., Mirmiran, Seyed, Glaspie, Christopher, Li, Shimin, Apelian, Diran, Shyam, Amit, Haynes, James Allen, and Rodriguez, Andres F. Hot-Tearing Assessment of Multicomponent Nongrain-Refined Al-Cu Alloys for Permanent Mold Castings Based on Load Measurements in a Constrained Mold. United States: N. p., 2018. Web. doi:10.1007/s11663-018-1204-0.
Sabau, Adrian S., Mirmiran, Seyed, Glaspie, Christopher, Li, Shimin, Apelian, Diran, Shyam, Amit, Haynes, James Allen, & Rodriguez, Andres F. Hot-Tearing Assessment of Multicomponent Nongrain-Refined Al-Cu Alloys for Permanent Mold Castings Based on Load Measurements in a Constrained Mold. United States. doi:10.1007/s11663-018-1204-0.
Sabau, Adrian S., Mirmiran, Seyed, Glaspie, Christopher, Li, Shimin, Apelian, Diran, Shyam, Amit, Haynes, James Allen, and Rodriguez, Andres F. Fri . "Hot-Tearing Assessment of Multicomponent Nongrain-Refined Al-Cu Alloys for Permanent Mold Castings Based on Load Measurements in a Constrained Mold". United States. doi:10.1007/s11663-018-1204-0. https://www.osti.gov/servlets/purl/1456824.
@article{osti_1456824,
title = {Hot-Tearing Assessment of Multicomponent Nongrain-Refined Al-Cu Alloys for Permanent Mold Castings Based on Load Measurements in a Constrained Mold},
author = {Sabau, Adrian S. and Mirmiran, Seyed and Glaspie, Christopher and Li, Shimin and Apelian, Diran and Shyam, Amit and Haynes, James Allen and Rodriguez, Andres F.},
abstractNote = {Here, the hot-tearing resistance of multicomponent Al-Cu alloys during permanent mold casting was investigated using a constrained permanent mold in which the load and temperature were measured. The nominal Cu composition was varied from 5 to 8 wt pct. Casting experiments were conducted without adding any grain-refining inoculants. The following variables, which were obtained from the measured load data during casting, were considered to assess the hot-tearing resistance of the Al-Cu multicomponent alloys: “V”-like signature in the load rate variation, load at solidus point, and load rate average over the freezing range. In addition, a hot-tearing criterion based on the variation of the fraction of solid in the late stages of solidification was used. It was found that all criteria considered can accurately predict the alloys with the lowest and highest hot-tear resistance, respectively. It was found that the rate of measured load during casting could be used to indicate substantial hot tearing. However, the load rate variation could not be used to detect when small hot tears were present. Among all the criteria considered, the load at the solidus point shows an excellent agreement with experimentally observed hot-tearing resistance for all but one alloy. The poorly resistant hot-tearing alloys exhibited mainly coarse columnar grains while the most hot-tearing resistant alloys exhibited a much more refined grain microstructure. This is the first study in which good hot-tear resistance is demonstrated for multicomponent Al-Cu alloys with nominal Cu content greater than 7 wt pct.},
doi = {10.1007/s11663-018-1204-0},
journal = {Metallurgical and Materials Transactions. B, Process Metallurgy and Materials Processing Science},
number = 3,
volume = 49,
place = {United States},
year = {2018},
month = {2}
}

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