Recycling of Dilute Deacetylation Black Liquor to Enable Efficient Recovery and Reuse of Spent Chemicals and Biomass Pretreatment Waste
Abstract
Deacetylation/dilute alkaline pretreatment followed by mechanical refining (DMR) has been proven as an effective process for biomass sugar liberation without severe chemical modification to lignin. Previous research has been focused on optimizing deacetylation conditions, reducing energy consumptions in mechanical refining, and improving sugar yields and titers in enzymatic hydrolysis. To successfully commercialize this process, another critical challenge is to develop a robust process to balance water usage, recover spent chemicals, and utilize waste carbons from the dilute deacetylation waste liquor. In this work, a new process modification and strategy is pioneered to recycle and reuse the weak black liquor (WBL) in order to reduce water, chemical, and energy usage while increasing both inorganic and organic contents in the WBLto facilitate downstream processing. Results suggest that the accumulation did not lower acetyl and lignin removal in alkaline pretreatment, resulting in comparable sugar yields in enzymatic hydrolysis. Sodium and potassium were found to be the two most important inorganic compounds in the recycled WBL. Moreover, the accumulated sodium and phenolic compounds did not inhibit the downstream ethanol fermentation processes. Finally, techno-economic analysis (TEA) showed a decrease in the minimum ethanol selling price (MESP) by ~5 to 15 cents per gallon of ethanolmore »
- Authors:
- Publication Date:
- Research Org.:
- National Renewable Energy Lab. (NREL), Golden, CO (United States)
- Sponsoring Org.:
- USDOE Office of Energy Efficiency and Renewable Energy (EERE), Sustainable Transportation Office. Bioenergy Technologies Office
- OSTI Identifier:
- 1454888
- Alternate Identifier(s):
- OSTI ID: 1462322
- Report Number(s):
- NREL/JA-5100-70802
Journal ID: ISSN 2296-598X; 51
- Grant/Contract Number:
- AC36-08GO28308
- Resource Type:
- Published Article
- Journal Name:
- Frontiers in Energy Research
- Additional Journal Information:
- Journal Name: Frontiers in Energy Research Journal Volume: 6; Journal ID: ISSN 2296-598X
- Publisher:
- Frontiers Media SA
- Country of Publication:
- Switzerland
- Language:
- English
- Subject:
- 09 BIOMASS FUELS; deacetylation and mechanical refining; DMR; black liquor recycling; bioethanol production; minimum ethanol selling price
Citation Formats
Chen, Xiaowen, Kuhn, Erik, Nagle, Nick, Nelson, Robert, Tao, Ling, Crawford, Nathan, and Tucker, Melvin. Recycling of Dilute Deacetylation Black Liquor to Enable Efficient Recovery and Reuse of Spent Chemicals and Biomass Pretreatment Waste. Switzerland: N. p., 2018.
Web. doi:10.3389/fenrg.2018.00051.
Chen, Xiaowen, Kuhn, Erik, Nagle, Nick, Nelson, Robert, Tao, Ling, Crawford, Nathan, & Tucker, Melvin. Recycling of Dilute Deacetylation Black Liquor to Enable Efficient Recovery and Reuse of Spent Chemicals and Biomass Pretreatment Waste. Switzerland. https://doi.org/10.3389/fenrg.2018.00051
Chen, Xiaowen, Kuhn, Erik, Nagle, Nick, Nelson, Robert, Tao, Ling, Crawford, Nathan, and Tucker, Melvin. Tue .
"Recycling of Dilute Deacetylation Black Liquor to Enable Efficient Recovery and Reuse of Spent Chemicals and Biomass Pretreatment Waste". Switzerland. https://doi.org/10.3389/fenrg.2018.00051.
@article{osti_1454888,
title = {Recycling of Dilute Deacetylation Black Liquor to Enable Efficient Recovery and Reuse of Spent Chemicals and Biomass Pretreatment Waste},
author = {Chen, Xiaowen and Kuhn, Erik and Nagle, Nick and Nelson, Robert and Tao, Ling and Crawford, Nathan and Tucker, Melvin},
abstractNote = {Deacetylation/dilute alkaline pretreatment followed by mechanical refining (DMR) has been proven as an effective process for biomass sugar liberation without severe chemical modification to lignin. Previous research has been focused on optimizing deacetylation conditions, reducing energy consumptions in mechanical refining, and improving sugar yields and titers in enzymatic hydrolysis. To successfully commercialize this process, another critical challenge is to develop a robust process to balance water usage, recover spent chemicals, and utilize waste carbons from the dilute deacetylation waste liquor. In this work, a new process modification and strategy is pioneered to recycle and reuse the weak black liquor (WBL) in order to reduce water, chemical, and energy usage while increasing both inorganic and organic contents in the WBLto facilitate downstream processing. Results suggest that the accumulation did not lower acetyl and lignin removal in alkaline pretreatment, resulting in comparable sugar yields in enzymatic hydrolysis. Sodium and potassium were found to be the two most important inorganic compounds in the recycled WBL. Moreover, the accumulated sodium and phenolic compounds did not inhibit the downstream ethanol fermentation processes. Finally, techno-economic analysis (TEA) showed a decrease in the minimum ethanol selling price (MESP) by ~5 to 15 cents per gallon of ethanol resulting from the inclusion of the recycling of weak black liquor when compared to a conventional non-recycling process.},
doi = {10.3389/fenrg.2018.00051},
journal = {Frontiers in Energy Research},
number = ,
volume = 6,
place = {Switzerland},
year = {2018},
month = {6}
}
https://doi.org/10.3389/fenrg.2018.00051
Web of Science
Works referenced in this record:
DMR (deacetylation and mechanical refining) processing of corn stover achieves high monomeric sugar concentrations (230 g L −1 ) during enzymatic hydrolysis and high ethanol concentrations (>10% v/v) during fermentation without hydrolysate purification or concentration
journal, January 2016
- Chen, Xiaowen; Kuhn, Erik; Jennings, Edward W.
- Energy & Environmental Science, Vol. 9, Issue 4
Noble-metal catalyzed hydrodeoxygenation of biomass-derived lignin to aromatic hydrocarbons
journal, January 2014
- Laskar, Dhrubojyoti D.; Tucker, Melvin P.; Chen, Xiaowen
- Green Chemistry, Vol. 16, Issue 2
Performance of a newly developed integrant of Zymomonas mobilis for ethanol production on corn stover hydrolysate
journal, February 2004
- Mohagheghi, Ali; Dowe, Nancy; Schell, Daniel
- Biotechnology Letters, Vol. 26, Issue 4
Dilute-Sulfuric Acid Pretreatment of Corn Stover in Pilot-Scale Reactor: Investigation of Yields, Kinetics, and Enzymatic Digestibilities of Solids
journal, January 2003
- Schell, Daniel J.; Farmer, Jody; Newman, Millie
- Applied Biochemistry and Biotechnology, Vol. 105, Issue 1-3, p. 69-86
Acetone–Butanol–Ethanol Production from Fermentation of Hot-Water-Extracted Hemicellulose Hydrolysate of Pulping Woods
journal, January 2018
- Guan, Wenjian; Xu, Guomin; Duan, Jingran
- Industrial & Engineering Chemistry Research, Vol. 57, Issue 2
Respective effects of sodium and chloride ions on filament formation and growth and ethanol production in Zymomonas mobilis fermentations
journal, July 2002
- Vriesekoop, F.; Rasmusson, M.; Pamment, N. B.
- Letters in Applied Microbiology, Vol. 35, Issue 1
Biomass-derived lignin to jet fuel range hydrocarbons via aqueous phase hydrodeoxygenation
journal, January 2015
- Wang, Hongliang; Ruan, Hao; Pei, Haisheng
- Green Chemistry, Vol. 17, Issue 12
Energy-efficient recovery of black liquor through gasification and syngas chemical looping
journal, June 2018
- Darmawan, Arif; Ajiwibowo, Muhammad W.; Yoshikawa, Kunio
- Applied Energy, Vol. 219
One-Pot Process for Hydrodeoxygenation of Lignin to Alkanes Using Ru-Based Bimetallic and Bifunctional Catalysts Supported on Zeolite Y
journal, March 2017
- Wang, Hongliang; Ruan, Hao; Feng, Maoqi
- ChemSusChem, Vol. 10, Issue 8
Controlling Porosity in Lignin-Derived Nanoporous Carbon for Supercapacitor Applications
journal, October 2014
- Jeon, Ju-Won; Zhang, Libing; Lutkenhaus, Jodie L.
- ChemSusChem, Vol. 8, Issue 3
Energy conversion performance of black liquor gasification to hydrogen production using direct causticization with CO2 capture
journal, April 2012
- Naqvi, M.; Yan, J.; Dahlquist, E.
- Bioresource Technology, Vol. 110
A highly efficient dilute alkali deacetylation and mechanical (disc) refining process for the conversion of renewable biomass to lower cost sugars
journal, January 2014
- Chen, Xiaowen; Shekiro, Joseph; Pschorn, Thomas
- Biotechnology for Biofuels, Vol. 7, Issue 1
The impacts of deacetylation prior to dilute acid pretreatment on the bioethanol process
journal, January 2012
- Chen, Xiaowen; Shekiro, Joseph; Franden, Mary Ann
- Biotechnology for Biofuels, Vol. 5, Issue 1
Development and characterization of a high-solids deacetylation process
journal, May 2016
- Shekiro, Joseph; Chen, Xiaowen; Smith, Holly
- Sustainable Chemical Processes, Vol. 4, Issue 1