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Title: From All‐Printed 2D Patterns to Free‐Standing 3D Structures: Controlled Buckling and Selective Bonding

Abstract

Abstract Current methods to create 3D structures are limited to few materials and designs, are costly, and have low processing throughput. Planar designs (of printed sacrificial, flexible, and guiding layers) fabricated by thick film technique that can reversibly fold between their 2D and 3D forms through compressive buckling and selective bonding is reported in this work. Versatile ink compositions based on a wide variety of materials (e.g., carbonaceous, polymers, and nanomaterials) are used along with screen printing technique for creating variety of desired 3D structures, such as spirals, squares, and spikes. Various composite inks are printed onto substrates containing a printed sacrificial layer for selective binding, and the substrate can be prestretched for a controlled buckling process. Removal of the sacrificial layer and release of the strained substrate leads to the folding of the flat printed structures into targeted respective 3D architectures. Such use of planar screen‐printed layers to create 3D shapes brings several technological advantages, including broad selection of materials, large‐scale processing at low cost, and incorporation of numerous functional technologies. The successful control of such printed 3D architectures offers a promising route to enable numerous applications based on large variety of materials.

Authors:
 [1];  [1];  [1];  [1];  [1];  [1];  [1];  [1];  [1]
  1. 9500 Gilman Dr. La Jolla CA 92093 USA
Publication Date:
Sponsoring Org.:
USDOE
OSTI Identifier:
1429548
Grant/Contract Number:  
DE‐AR0000535
Resource Type:
Publisher's Accepted Manuscript
Journal Name:
Advanced Materials Technologies
Additional Journal Information:
Journal Name: Advanced Materials Technologies Journal Volume: 3 Journal Issue: 5; Journal ID: ISSN 2365-709X
Publisher:
Wiley Blackwell (John Wiley & Sons)
Country of Publication:
United States
Language:
English

Citation Formats

Yin, Lu, Kumar, Rajan, Karajic, Aleksandar, Xie, Lingye, You, Jung‐min, Joshuia, Davina, Lopez, Cristian Silva, Miller, Jennifer, and Wang, Joseph. From All‐Printed 2D Patterns to Free‐Standing 3D Structures: Controlled Buckling and Selective Bonding. United States: N. p., 2018. Web. doi:10.1002/admt.201800013.
Yin, Lu, Kumar, Rajan, Karajic, Aleksandar, Xie, Lingye, You, Jung‐min, Joshuia, Davina, Lopez, Cristian Silva, Miller, Jennifer, & Wang, Joseph. From All‐Printed 2D Patterns to Free‐Standing 3D Structures: Controlled Buckling and Selective Bonding. United States. https://doi.org/10.1002/admt.201800013
Yin, Lu, Kumar, Rajan, Karajic, Aleksandar, Xie, Lingye, You, Jung‐min, Joshuia, Davina, Lopez, Cristian Silva, Miller, Jennifer, and Wang, Joseph. Mon . "From All‐Printed 2D Patterns to Free‐Standing 3D Structures: Controlled Buckling and Selective Bonding". United States. https://doi.org/10.1002/admt.201800013.
@article{osti_1429548,
title = {From All‐Printed 2D Patterns to Free‐Standing 3D Structures: Controlled Buckling and Selective Bonding},
author = {Yin, Lu and Kumar, Rajan and Karajic, Aleksandar and Xie, Lingye and You, Jung‐min and Joshuia, Davina and Lopez, Cristian Silva and Miller, Jennifer and Wang, Joseph},
abstractNote = {Abstract Current methods to create 3D structures are limited to few materials and designs, are costly, and have low processing throughput. Planar designs (of printed sacrificial, flexible, and guiding layers) fabricated by thick film technique that can reversibly fold between their 2D and 3D forms through compressive buckling and selective bonding is reported in this work. Versatile ink compositions based on a wide variety of materials (e.g., carbonaceous, polymers, and nanomaterials) are used along with screen printing technique for creating variety of desired 3D structures, such as spirals, squares, and spikes. Various composite inks are printed onto substrates containing a printed sacrificial layer for selective binding, and the substrate can be prestretched for a controlled buckling process. Removal of the sacrificial layer and release of the strained substrate leads to the folding of the flat printed structures into targeted respective 3D architectures. Such use of planar screen‐printed layers to create 3D shapes brings several technological advantages, including broad selection of materials, large‐scale processing at low cost, and incorporation of numerous functional technologies. The successful control of such printed 3D architectures offers a promising route to enable numerous applications based on large variety of materials.},
doi = {10.1002/admt.201800013},
journal = {Advanced Materials Technologies},
number = 5,
volume = 3,
place = {United States},
year = {Mon Mar 26 00:00:00 EDT 2018},
month = {Mon Mar 26 00:00:00 EDT 2018}
}

Journal Article:
Free Publicly Available Full Text
Publisher's Version of Record
https://doi.org/10.1002/admt.201800013

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Cited by: 19 works
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